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Shri Govindaraja Textiles will start a yarn manufacturing operation in North Carolina with an investment of $40 million over the next three years. The unit will create 84 jobs. Located in a 1,80,000 sq. ft. building, it will buy North Carolina cotton and produce combed yarn.
Incorporated in 1999, Shri Govindaraja Textiles is part of the Shri Govindaraja Group, which is a part of the larger Sri Jayavilas group. It is one of the largest spinning groups in India, with 1.1 million spindles and 30,000 employees. The main activity is manufacturing of cotton yarn, polyester yarn, polyester cotton and polyester viscose blended yarn. With 504 rotors, it has grown to four lakh spindles and 8,000 rotors. It produces 100 per cent grey cotton ring spun and open end yarns for weaving and knitting.
The company specializes in 100 per cent grey cotton yarn ranging from 2s to 160s counts with over 60 per cent of yarn revenues derived from the fine/superfine count (60s and above counts) category. The company also has a good presence in the value-added domain through products such as gassed, high-twisted and compact spun yarn.
www.sgrtex.com/Group_History.html
Zumba, the largest dance fitness company in the world, is implementing Lectra Fashion PLM to manage its active wear line. Lectra Fashion PLM will be used for Zumba’s apparel line starting with design, incorporating product development and sourcing. This will allow for the brand to better manage efficiencies with factories to understand sample development process, fabrics and trims, lab dips and more. And Lectra, with a vast network of partners within the supply chain, can help Zumba achieve its business objectives through offering process expertise and advanced technology.
Lectra is the world leader in integrated technology solutions dedicated to industries using soft materials—fabrics, leather, technical textiles and composite materials. It develops advanced specialized software and cutting systems.
Zumba was founded in 2001. Known as the ultimate fitness-party, Zumba classes blend upbeat world rhythms with easy-to-follow choreography, for an effective, total-body workout. The lifestyle brand designs, develops and sells apparel from active wear essentials to fashion-infused designs, offering a range of pieces that transition effortlessly from the studio to the streets. Zumba aims to grow a successful apparel brand that can transcend any space, whether fitness or every day life.
www.lectra.com/, www.zumba.com/
PPSS Group, a UK-based company, produces high performance body armor and other types of personal protective equipment and clothing. It supplies to security agencies and clients at risk around the globe. It makes bullet proof vests, stab vests and cut resistant clothing. Originally founded in 2006, the company changed its structure and name in 2009.
Cut-Tex PRO is a ground breaking combination of highly technical fibers, woven by special high density knitting machines, resulting in a truly outstanding cut and slash resistant fabric. It has cleared stringent European and international standards for cut, tear and abrasion resistance. Additional test reports confirm the durability of this fabric clearly outperforms other fabrics such as Kevlar.
Lining specific areas of a uniform with Cut-Tex PRO means effectively shielding the most vulnerable areas and key arteries, which will help reduce the risk of accidental cut injuries, malicious workplace violence like slash injuries and even death. The cut resistant fabric is now being used by uniform manufacturers in several countries. Last year, PPSS launched what it claims to be the world’s toughest forced entry mitten, featuring a very high level of flame and heat protection.
PPSS is dedicated to the design, development and manufacture of protective equipment – offering protection from firearms, edged weapons, hypodermic needles, blunt trauma and human bites.
www.ppss-group.com/
The second edition of Texprocess Americas, the North American trade show featuring equipment and technology for the development, sourcing and production of sewn products, will commence from May 13-15, 2014 at the Georgia World Congress Center in Atlanta, GA. Owned by Messe Frankfurt and co-produced with SPESA, the show will be co-located with Techtextil North America, the international trade fair for technical textiles and nonwovens.
For the first time in 2014, the Technology Solutions Pavilion will include both exhibits highlighting technologies such as 2D/3D design, PLM, ERP, costing, supply chain management and shop floor control and a Technology Solutions Theater, with a continuously running series of vendor-sponsored educational presentations.
[TC]2 will host the Cool Zone on the show floor to showcase current and future leading-edge technologies. Included will be [TC]2's 3D body scanning; AM4U's purchase activated manufacturing; Baxter the robot; Yunique Solutions' (Gerber Technology) mobile- and cloud-based product development; Henderson Sewing's robotic sewer; iStyling's virtual dressing and style/fit recommendations and more. (iStyling is a retail solution that uses [TC]2's 3D body scanning and avatar creation technology to provide personalized styling, color and fashion recommendations. Made-to-measure and best fit recommendations are provided to address the needs of brands and specialty stores.)
About 170 equipment, solution and service providers and organizations are expected to participate at Texprocess, including Lectra, Infor, Gerber Technology and Yunique Solutions, Simparel, Human Solutions North America, FDM4 International, Computer Generated Solutions, OptiTex USA, Alvanon and more.
Texprocess.messefrankfurt.com
Honeywell Resins and Chemicals plans to expand its production facility in Chesterfield, Virginia to cater to the rising demand for high-grade nylon polymers for packaging film and other applications. The new production line will be able to produce both nylon 6 and copolymer nylon 6/6.6 resins, with flexibility to produce either to match customer demand. The new line will have a capacity of 40,000 metric tonne per year and is expected to start production in the fourth quarter of 2015, expanding capacity at the facility to 200,000 metric tonnes per year.
Honeywell’s resins, sold under the Aegis brand name, are used in various applications such as fibers and filaments for carpeting, fabrics, nets and cords; engineered plastic components for automotive, consumer and industrial applications; and films for food and protective packaging.
Honeywell Resins and Chemicals is also a major producer and global supplier of caprolactam, a merchant-grade, nylon 6 intermediate used in a range of applications, including carpet, textiles, engineering plastics, films and industrial filament. The Honeywell plant in Hopewell, Virginia, with a capacity of 350,000 metric tons of caprolactam per year, is one of the largest single-site caprolactam production facilities in the world. Honeywell caprolactam is sold globally and shipped either in molten or flake form to a variety of downstream customers.
In addition to caprolactam and resins, Honeywell Resins and Chemicals sells chemical intermediates, including phenol, cyclohexanone and acetone. It is also a major producer of ammonium sulfate fertiliser, a co-product of caprolactam production, which is sold under the Sulf-N brand.
www.honeywell.com
The latest figures from the Department of Commerce's Office of Textiles and Apparel (OTEXA) show the volume of US apparel imports in February fell 4.2 per cent to 1.98 billion sq. mt. equivalents (SME). This is lower than both the 2.07 billion SME booked last year and the 2.14 billion SME in January. The numbers also contrast starkly with the 0.4 per cent rise in imports of all goods and services into the US during the month.
Of the top 10 US apparel supply countries, five saw their imports fall. By far the biggest decline was booked by the largest supplier, China, whose shipments were down 12 per cent to 754 million SME during the month. Bangladesh, at number three, witnessed a drop of 10.2 per cent to 136 million SME, and Indonesia (number four) slipped by 4.6 per cent to 109 million SME.
While Vietnam, which ranked as the fastest-growing apparel supplier to the US last year, continued to gain as both producers and buyers diversify their supply chains. Its February imports were up 6.5 per cent year-on-year to 225 million SME, with the positive turnaround in apparel business owing to the benefits of the proposed Trans-Pacific Partnership (TPP) trade treaty with countries including Canada and the US
Other countries like Honduras, Cambodia, Mexico, and India gained from a rise in shipments to the US. However, exports from El Salvador and Pakistan witnessed a sharp decline. Among the most important regional supply groups, ASEAN rose just 0.1 per cent while South Asia fell 1.6 per cent.
Otexa.ita.doc.gov
As per International Textile Manufacturers Federation (ITMF) analysis global yarn production dropped in Q4 of 2013 in comparison to the previous quarter as a result of lower output in Asia, South and North America while production in Europe was up. Year-on-year global yarn production was up in all regions except South America. Worldwide yarn stocks rose due to higher inventories in Europe and Asia and despite lower ones in South America. On an annual basis global yarn stocks were up in all regions, except in South America. Yarn orders in Europe increased slightly but dropped in Brazil in Q4/2013. Compared to last year’s quarter yarn orders were lower both in Brazil and Europe.
Estimates for yarn production for Q1/2014 are positive in Asia, Europe, North and South America. Estimates for fabric production for Q1/2014 are positive in Asia, Europe and South America and negative in North America. The outlook for yarn production for Q2/2014 is positive in Asia and unchanged in Europe and South America. The outlook for fabric production for Q2/2014 is positive in Asia and unchanged in Europe and South America.
In comparison to the previous quarter world yarn output dropped in Q4 of 2013 by -15.4 per cent due to lower output in Asia (-16.1 per cent), South America (-14.7 per cent) as well as in North America (-6.7 per cent) and despite an increase in Europe (+4.6 per cent). In comparison to Q4/2012 global yarn production rose by +8.7 per cent as a result of higher production levels in Asia (+9.6 per cent), North America (+5.0 per cent), Europe (+0.7 per cent) irrespective of a decline in South America (-6.7 per cent).
Compared with the previous quarter global fabric production rose in Q4/2013 by +4.3 per cent with Europe and Asia recording higher outputs of more than 6.4 per cent and 5.6 per cent, respectively, while South America’s production fell by -15.3 per cent. Year-on-year global fabric production was up as well (+3.5 per cent) with Asia recording a production jump of +5.4 per cent and Europe of +2.0 per cent, while South America recorded a slump of -19.8 per cent. Fabric stocks were slightly higher globally as a result of higher inventories in North and South America, while stocks were reduced in Europe and Asia. In comparison to last year’s quarter worldwide fabric stocks fell due to lower inventories in South and North America while stocks rose in Asia and Europe. Fabric orders in Brazil and Europe decreased, but on an annual basis fabric stocks were up both in Brazil and Europe.
Estimates for yarn production for the first quarter of 2014 are positive in Asia, Europe, North and South America. Estimates for fabric production for Q1 are positive in Asia, Europe and South America and negative in North America. The outlook for yarn production for Q2/2014 is positive in Asia and unchanged in Europe and South America. The outlook for fabric production for second quarter is positive in Asia and unchanged in Europe and South America.
ATDC has collaborated with NPC to promote the 'Lean Manufacturing Competitiveness Scheme' of MSME in various apparel clusters across India. They have made a beginning in Gurgaon to reach and benefit member exporters in particular. A seminar at Apparel House, Gurgaon was presided by Virender Uppal, Chairman, AEPC, ATDC & IAM and Harbhajan Singh, DG, NPC, who inaugurated the seminar.
The awareness program was divided in two sessions. The ‘inaugural session’ was addressed by Virender Uppal, Harbhajan Singh, Hari Kapoor, Vice Chairman, ATDC, H K L Magu, Chairman F&B-AEPC, Darlie Koshy, DG & CEO, ATDC & IAM and Anil Peshawari, VP, NAEC along with other speakers shared the benefits of adopting lean management and its benefits.
Talking on the occasion, Uppal said, “The ever changing technologies and the pressing need for increasing competitiveness in apparel industry are necessitating the need for trained workforce and introduction of new approaches. Apparel Training & Design Centre (ATDC) addresses the trained manpower needs of apparel industry specifically technical personnel in different tiers of manufacturing, from shopfloor to supervisory levels. ATDC has made rapid progress under the Integrated Skill Development Scheme (ISDS) of Ministry of Textiles (MOT), Govt. of India (GOI) as a nodal agency by setting up about 200 centres on a pan-India basis covering 22 states, 3 ATDC SMART Training of Trainers (TOT) Academies.”
Harbhajan Singh gave a perspective of the lean manufacturing scheme especially its relevance in context of the global competiveness. He also mentioned that 350 clusters wasn’t a limit and more number of clusters could be formed if required. He brought forth that during the implementation of the scheme, other areas would also be addressed and facilities may be provided.
Following the inaugural session, the 'technical session' saw participation of key speakers, M L Suryaprakash, Director, NIMU, who shared details on lean manufacturing competitiveness scheme and its benefits to manufacturing units. Pooja Makhija, lean manufacturing consultant explained the role of lean manufacturing in apparel sector, along with case studies from the Pilot Phase clusters & Bangladesh. Nimesh Dave, lean manufacturing consultant, Gurgaon, presented various case studies showcasing how the companies have been helped and achieved target just by adoption of simple lean manufacturing techniques.
A large number of spinning mills in Punjab province of Pakistan closed down because they had no gas connections and had to operate on electricity, which is more expensive. Punjab hosts 70 per cent of Pakistan’s textile industry.
Many mills continuing to operate have had to reduce one work shift. Because of the high cost of power, the textile sector is at a huge disadvantage of Rs 100 billion against mills in the other provinces of Pakistan. The All Pakistan Textile Mills Association has been pleading with the government to act swiftly to save the multibillion dollar textile sector which is at risk because of the high energy cost, but has received little response.
Prime Minister Nawaz Sharif had recently decided to form a high-powered committee on the textile crisis in Punjab, but it has yet to be convened. The five-member committee is to be headed by finance minister Ishaq Dar, with commerce minister Khurram Dastaghir, textile minister Abbas Khan Afridi, minister for water and power Khuwaja Asif, and minister for petroleum and gas Shahid Khaqan Abbasi as its other members.
www.aptma.org.pk/
Apparel factories in Bangladesh with a good track record of workers' welfare are receiving increased orders from global retailers and buyers. On the other hand, export orders have been decreasing with non-compliant factories. Workers' safety system, firefighting equipment, evacuation mechanism, proper installation of machines and healthy work environment are among the compliance issues.
International brands and buyers consider the fire and structural safety of garment factories before placing import orders. Big factories compliant with labor standards have seen a sharp increase in work orders in recent months. A big number of international buyers are now turning to bigger and better compliant factories, resulting in increased orders. Medium and small factories which do not fulfill safety standards are going to face a shortage of orders.
Of the 5,500 factories listed by the Bangladesh Garment Manufacturers and Exporters Association, 3,500 are running and about 2,000 to 2,200 units have taken utilisation declaration from the association. Knitwear and woven garments exports of Bangladesh posted 16 per cent and 13 per cent growth respectively in the first nine months of the current fiscal year. The readymade garment sector contributed $21.51 billion to the country's export basket in the last 2012-13 fiscal year, and is eyeing $24.14 billion in the current fiscal year.
www.bgmea.com.bd/
