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Made in America Tariffs fail to spark a comeback in US apparel

 

The American fashion industry finds itself at a crossroads. What began as an attempt to ‘reshore’ production through punitive tariffs has instead reshaped the global sourcing map in ways Washington may not have anticipated. A new report reveals a stark paradox at the heart of the American fashion industry: President Trump's escalating tariffs, intended to boost domestic production, are instead driving up costs, squeezing profits, and paradoxically solidifying Asia's overall dominance as a sourcing hub, albeit with a shift away from China. The ‘2025 Fashion Industry Benchmarking Study’ by Professor Sheng Lu in collaboration with the United States Fashion Industry Association (USFIA) highlights an industry navigating unprecedented trade policy uncertainty with costly, and often unintended, consequences.

The study, based on a survey of 25 leading US fashion companies, found that a staggering 100 per cent respondents rated ‘Protectionist US trade policies and related policy uncertainty, including the impact of the Trump tariffs’ as one of their top business challenges in 2025. This concern isn't theoretical; its impacts are deeply felt across the supply chain. “The impact of tariffs is the first, second, and third most important factor affecting sourcing trends this year,” one respondent lamented. The survey results reveal just how heavy the burden has become.

Table: Impacts of Trump’s tariffs on US fashion companies (2025)

Impact

Respondents reporting

Hurt financial profits

78%

Increased sourcing costs

72%

Raised consumer prices

72%

Caused sourcing delays/cancellations

67%

Reduced U.S. sales

50%

Cut resources for critical areas (sustainability, innovation)

39%

Triggered layoffs/job cuts

22%

Source: 2025 USFIA Benchmarking Survey

Margins are being squeezed, and nearly half of the companies surveyed reported declining sales. Worse still, about two in five admitted that tariff pressures forced them to pull back from investments in sustainability and product innovation, two areas critical to long-term competitiveness.

De-risking from China without leaving Asia

While tariffs have successfully pushed companies to reduce reliance on China, this is not translating into a revival of ‘Made in USA’. Instead, brands are adopting a pragmatic ‘China + 1’ or even ‘China + many’ strategy. A record 60 per cent of companies now source less than 10 per cent of their apparel from China. More than 80 per cent plan further reductions through 2027, not because China is uncompetitive it still leads in flexibility, low order minimums, and vertical integration but because of political risk. “We cannot walk away from China 100 per cent. They have capacity, flexibility, and workmanship that others cannot replicate,” one sourcing executive explained.

Instead of returning home, sourcing has spread deeper into Asia, strengthening the region’s dominance. Vietnam, Cambodia, and Bangladesh have become the biggest winners. Vietnam's utilization rate among respondents jumped from 90 per cent to 100 per cent, Cambodia from 75 per cent to 94 per cent, and Bangladesh from 86 per cent to 88 per cent.

Table: Top apparel sourcing destinations for US companies (2025)

Rank

Sourcing destination

Utilization in 2025

Utilization in 2024

1

China

100%

100%

2

Vietnam

100%

90%

3

Cambodia

94%

75%

4

Bangladesh

88%

86%

5

India

77%

83%

6

Indonesia

77%

75%

7

Mexico

50%

60%

8

Sri Lanka

53%

39%

9

Guatemala

47%

61%

10

Pakistan

47%

49%

Source: 2025 USFIA Benchmarking Survey

The American mirage, domestic sourcing still a dream

Despite the political rhetoric, tariffs have not ushered in a manufacturing renaissance. Just 17 per cent of companies plan to increase sourcing from the US, and less than half expect to grow sourcing from the broader Western Hemisphere. In fact, sourcing from Mexico and Central America actually declined. The bottleneck lies in raw material supply and limited product diversity. While Western Hemisphere partners excel in cotton basics, they lack the depth in synthetics and more complex textile construction needed to meet fashion’s fast-changing demands. As one respondent put it, “The CAFTA-DR and USMCA regions are improving in synthetics, but the variety and scale just aren’t enough yet.”

Stability over shock therapy

Even as optimism about the next five years remains at 65 per cent, it has slipped from 75 per cent last year. Small and mid-sized companies, in particular, are feeling the strain more exposed to tariffs, less able to absorb higher costs, and increasingly vulnerable to policy swings.

Policy priorities from the industry are loud and clear as nearly 80 per cent support renewing the African Growth and Opportunity Act (AGOA) for another decade; 90 per cent favor exempting textiles and apparel from future tariff hikes.

The message to Washington is simple: stability, not shock therapy, will help the US fashion sector compete. Without predictable trade policies and broader sourcing diversification, America’s apparel industry risks walking a tightrope where every misstep carries global consequences.

 

Cinte Techtextil China Connecting Global Markets with Leading Innovations

Cinte Techtextil China is set to be a dynamic industry event in Shanghai, poised to bridge the gap between Asian and Western markets. To be held from September 3-5, the fair will showcase a full spectrum of technical textiles and nonwovens across 12 application areas. A major highlight this year is the debut of the Textile Chemicals and Dyes Zone, a new product category that's already attracting major global players. The fair will also focus on the automotive sector, with exhibitors from around the world highlighting their latest solutions.

The event will host a strong mix of international exhibitors from 12 countries and regions, including Belgium, China, Germany, Hong Kong, India, Italy, Malaysia, Saudi Arabia, Switzerland, the UK, the US, and Vietnam. The new chemicals and dyes zone will feature products for a wide range of applications, including sports, safety, and industrial uses.

Key exhibitors in this new zone include:

Dupré Minerals (UK): The company will present its innovative Micashield Vermiculite Dispersion, a natural, high-temperature barrier that protects technical fabrics from flame and heat, primarily for industrial applications.

Shanghai Xinnuo Chemical (China): This multi-certified company produces water-based emulsified waxes for medical, industrial, and automotive uses, with a wide range of melting points.

Yancheng Ruize Color Masterbatch (China): Ruize will showcase its high-quality color and functional masterbatches. Their ISO-certified products are trusted by well-known brands and are used in medical, civil engineering, and automotive applications.

European and German Zones: Highlighting Industry Excellence

With European production of technical textiles and nonwovens returning to pre-pandemic levels, the vast Asian market at Cinte Techtextil China is attracting leading companies to the dedicated European and German Zones.

Returning brands from Switzerland, such as EMS-Griltech, Graf + Cie, and Monosuisse, will be joined by new exhibitors:

Serel Industrie (Belgium): Specializing in electronic systems, Serel will showcase its new Servo-X 70kV X-ray Generator, designed to improve the efficiency and sustainability of textile recycling and technical fiber production.

Proton Product International (UK): A leading manufacturer of industrial instrumentation and control equipment, its products are suitable for all 12 application areas at the fair.

The German Zone will also feature a strong lineup of companies, including Autefa Solutions, Mahlo, and Reifenhauser Heinsberg. Highlights include:

Brueckner Textile Technologies: This company will present a wide range of energy-efficient and sustainable finishing machines for technical textiles, nonwovens, and more.

Lindauer Dornier: This internationally recognized weaving machine manufacturer produces high-performance fabrics used in airbags, composite structures, and bullet-proof applications.

Wetekam Group (new): As one of Europe's leading producers of technical monofilaments, 3D elements, and artificial turf yarns, its presence will reinforce the German Zone's reputation for innovation.

Innovations in the automotive sector

The fair will also focus in the automotive industry, featuring global Mobiltech exhibitors.

JCT Industries (Malaysia): This company will showcase its PVA products, including short-cut and staple fibers, which use local geothermal and renewable water resources. Their materials are used in various industries, including geosynthetics and automotive textiles.

Jiangsu HongFeng Thread Technology (China): The company will present its polyester and nylon filament and spun sewing threads, with reliable solutions for automotive and other applications. Their products hold key certifications, including ISO 9001, IATF 16949, and the Global Recycled Standard.

The fair's comprehensive product categories cover the entire industry—from upstream technology and raw materials to finished fabrics and chemicals—ensuring that it serves as an effective business platform for all sectors. Cinte Techtextil China is organized by Messe Frankfurt (HK), the Sub-Council of Textile Industry, CCPIT, and the China Nonwovens & Industrial Textiles Association (CNITA).

 

The BRICS Summit A New Era for Global Fashion

The global economic landscape is undergoing a dramatic shift, with the BRICS+ bloc leading the charge. With combined purchasing power parity (PPP) GDP of $77 trillion in 2025, these nations are rapidly reshaping global trade, financial markets, and cultural trends. As their influence grows, a new force is emerging at the intersection of economics and culture: the fashion industry.

Recognizing the immense potential within these fast-growing markets, fashion is now taking a pivotal role in strengthening international ties and driving creative collaboration. This transformative movement is spearheaded by influential events like the BRICS+ Fashion Summit, a gathering that not only showcases organizational excellence but also serves as a catalyst for a truly global fashion community.

The epicenter of creativity and commerce

Moscow will host the BRICS+ Fashion Summit from August 28-30, 2025. The event will bring together more than 60 nations to explore the future of fashion. It will serve as a vital platform for cultural diplomacy, where creative industries are leveraged to reflect and amplify the evolving values of a new global order. The summit will feature a vibrant tapestry of voices from countries including India, China, Brazil, South Africa, Turkey, the UAE, and Indonesia, alongside participants from Europe and the United States. This diverse representation highlights the event’s commitment to building bridges and fostering dialogue between emerging markets and established fashion players. By focusing on major industry themes, the summit aims to build an environment where innovative projects and partnerships can flourish.

Emerging markets take the lead

A central theme at the BRICS+ Fashion Summit is the powerful rise of emerging markets in the global fashion economy. Fueled by expanding internet infrastructure, rising disposable incomes, and a youthful population keenly attuned to contemporary trends, regions like Asia-Pacific, Latin America, and Africa are experiencing a surge of interest in fashion.

As per a Bain & Company report, outpacing both Europe and the US, India's e-commerce fashion market is expected to double by 2027. These regions are actively shaping trends and setting the pace for the rest of the world. According to Antonio Maurizio Grioli, Dean, Pearl Academy, the summit cultivates a fertile ground for projects that strengthen the fashion economy, ranging from local artisan workshops to global brands. The event also provides a critical platform for countries like Türkiye to strengthen economic ties, explore new export channels, and showcase their unique design talent and cultural richness, as noted by Cem Altan, President of the International Apparel Federation (IAF).

Towards a sustainable and technological future

Another critical focus of the summit is the intersection of sustainability and technology. Today’s consumers are more environmentally conscious than ever before. McKinsey’s research reveals, 73 per cent of global consumers are willing to change their purchasing habits to reduce environmental impact. This consumer-driven shift is fuelling the growth of brands committed to eco-conscious and ethical practices, as per NielsenIQ data. The potential for innovation, therefore, is at the crossroads of these two crucial trends. Jay Ishak, CEO and Co-Founder, International Fashion Chamber Malaysia, emphasizes, BRICS+ Fashion Summit provides a platform for emerging markets to contribute to global fashion trends and advocate for ethical practices. The summit elevates their voices, helping them collectively define their role in an industry that is rapidly evolving.

Shaping the global fashion narrative

More than just a showcase, the BRICS+ Fashion Summit serves as a collaborative space for community-building. Its ever-expanding scope and focus on meaningful dialogue exemplify how emerging economies and established players can work together to build a more inclusive, innovative, and sustainable future for fashion. As it continues to grow, this influential gathering ensures that the industry’s future will be defined by cooperation and a rich diversity of voices from around the world.

  

A top European integrator for fashion and lifestyle brands, Tradebyte has partnered with the global e-commerce platform Shopify to simplify scaling direct-to-consumer (DTC) businesses across Europe. The collaboration introduces a new ‘plug-and-play’ integration that removes the need for extensive development work.

The new Tradebyte x Shopify App provides brands with complete control over their e-commerce operations. From their Shopify store, brands can manage over 90 marketplace connections from a single control room. This integration helps fashion and lifestyle companies streamline their operations, reduce technical hurdles, and speed up their time-to-market. This partnership directly addresses a common issue in multichannel commerce: system fragmentation, which can lead to disjointed order management, inconsistent data, and manual reconciliation. By enabling brands to leverage existing content for their Shopify stores, the integration ensures data consistency and saves a significant amount of time.

Benefits of this new app include effortless integration, centralized control and streamlined operations, real-time inventory synchronization, unified insights for smarter decision-making, scalable growth and strategic marketplace matching, faster time to GMV (Gross Merchandise Volume) Apsara Chidambaram, Head of Alliances- EMEA, Shopify states, the platform’s partnership with Tradebyte further empowers fashion and lifestyle brands on Shopify. It simplifies the complexity of multichannel growth and enables merchants to seamlessly increase their reach across Europe's leading marketplaces while maintaining centralized control.

Matthias Schulte, CEO, Tradebyte, adds, the integration eliminates the biggest headache in modern e-commerce - fragmented systems. With just one app, brands can manage their entire direct-to-consumer business, he notes adding, it enables fashion brands to grow faster, cut technical friction, and reduce time-to-online without overwhelming manual overhead. Founded in 2009, Tradebyte has been an independent subsidiary of Zalando since 2016. The company provides more than just integration, offering expertise, analytics, and steering tools to boost efficiency and provide a unified 360-degree view of operations across marketplaces, webshops, and fulfillment.

  

Global textile experts will collaborate at the 93rd Textile Institute World Conference (TIWC 2025) from October 7-10 in Porto, Portugal. To include over 100 presentations, the conference will focus on accelerating a circular economy.

The program will highlight several interlocking themes including circularity, digital integration, cleaner chemistry, and a human-centered approach. The dominating theme will be circularity with presentations showing how researchers from different continents are arriving at similar solutions. A team from Manchester, UK, will share how almost half of all end-of-life garments could be channeled into advanced recycling. Meanwhile, researchers from Chemnitz, Germany, will introduce new knitting technology that enables higher proportions of recycled cotton without compromising on softness or durability. Case studies from Bangladesh and Pakistan will also explore how local enterprises are already adopting closed-loop systems, with recycled yarns reaching major global brands.

The conference will highlight how digitalization is becoming the backbone of sustainability. Presentations will cover the use of blockchain, digital product passports, and RFID systems to trace garments throughout their lifecycle, a move that builds consumer trust and helps businesses meet new regulatory requirements. Other topics will include new methods of digital textile printing and open-source knitting software, empowering designers with greater creative freedom.

Addressing the human side of sustainability, TIWC 2025 will introduce a new assessment tool to help apparel manufacturers in Sri Lanka build resilience against climate change risks and protect their workers. The Sustainable Fiber Alliance will also showcase how it's engaging cashmere herders in Mongolia to reduce rangeland degradation and safeguard their livelihoods. Additionally, a new study will reveal how brands can better communicate with consumers about garment care.

The conference will emphasize on an unmistakable sense of convergence and solid progress, says Stephanie Dick, CEO, Textile Institute, highlighting technology and recycling alone cannot deliver sustainability without shifts in culture, education, and policy.

  

Witnessing steady growth, Sri Lanka’s apparel exports increased by 9.84 per cent to $4.55.16 million in July 2025 from $414.38 million in July 2024.

The most significant gains were witnessed in exports to the European Union (excluding the UK). Shipments to the region rose by 26.69 per cent while to other markets also grew by 24.24 per cent. In contrast, exports to the UK market increased by only 0.72 per cent, while exports to the US declined by 2.7 per cent for the month.

From January-July 2025, Sri Lanka’s total apparel exports reached $2,916.10 million, marking a 9.09 per cent increase from the $2,673.19 million recorded during the same period in 2024. Growth was seen across most markets, with exports to the EU (excluding the UK) rising by 18.2 per cent. Exports to other markets increased by 11.02 per cent, while shipments to the UK rose by 5.65 per cent and the US by 2.91 per cent.

A JAAF spokesperson notes, the performance highlights the adaptability of Sri Lanka’s apparel industry and its firm position in key markets such as the EU. The growth reflects the industry’s ongoing efforts to meet buyer expectations for speed, quality, and compliance, he adds. To maintain this momentum, the industry needs to focus on increasing trade opportunities, creating supportive policies, and boosting value-added processes throughout the supply chain, the sportsperson notes.

  

Leading specialty chemical company, DyStar’s 2024-25 Annual Integrated Sustainability Report highlights the company's progress in environmental responsibility and its ongoing commitment to sustainability, despite challenges from optimizing its global manufacturing footprint and meeting rising demand.

According to Xu Yalin, Managing Director and President of DyStar Group, the report reflects DyStar Group’s steadfast commitment to advancing environmental stewardship, social responsibility, and sound governance. The company believes in bridging responsibility with innovation - delivering high-performance products and solutions that meet the evolving demands of our industry, he adds.

The report also reinforces DyStar’s efforts to accelerate climate action while navigating the complexities of global operations. The company is on track to meet its 2025 targets and continues to adapt to a volatile regulatory landscape. As DyStar prepares to finalize its 2030 goals, it will continue to prioritize production efficiency and optimize its manufacturing footprint.

  

USDA’s August crop production and supply/demand estimates for the 2025 cotton crop reveals a significant reduction in both acreage and estimated production. While prices have not yet increased, a smaller US crop could eventually improve the market outlook.

The report shows, production is likely to decline by 1.3 million bales from July 2025 and 1.2 million from last year’s production to 13.21 million bales.

Area under cotton cultivation is likely to decline by 843,000 acre from the June projection. Even more notable is the projected increase in abandoned acreage, which now accounts for 21 per cent of planted acre, up from 14 per cent. This will result in a total decline of 1.3 million acre expected in area to be harvested.

Texas and Georgia account for the majority of the planted acreage decline, with reductions of 440,000 acre and 160,000 acre, respectively. The fact that almost every state saw a reduction in acreage is considered highly unusual. Despite the news of a smaller crop, prices have not seen a sustained increase. December futures initially rallied but remain mostly in the 67 to 70 cents range, suggesting the market is waiting to see how crop conditions and demand play out.

The USDA report also highlights several other key global trends like the US exports projections for the 2025 crop year were lowered by 500,000 bales, likely due to the smaller available supply; China’s cotton consumption increased by 1 million bales, though its production also increased by 500,000 bales.

Global cotton is likely to decline slightly with lower projections for India, Turkey, and Bangladesh.

In recent weekly reports, export sales totaled 251,000 bales, bringing the total sales for the 2025 marketing year to 3.32 million bales. However, shipments need to average around 231,000 bales per week to meet USDA’s projection. Notably, sales to China have been almost nonexistent.

 
  

The Australian Fashion Council (AFC) has launched a new export program to help Australian fashion brands foray into the major international markets. Titled, ‘Global Gateways,’ the initiative's first mission will take place at Centrestage in Hong Kong from September 3-6, in partnership with the Hong Kong Trade Development Council (HKTDC) and with support from Investment NSW.

A delegation of seven Australian designers - Bondi Born, Maara Collective, bond-eye, West 14th, Re/lax Remade, Monika Branagan, and Neuono - will showcase their collections to buyers and media. The program includes business-matching and on-the-ground support to help the brands secure commercial deals.

Centrestage is a significant platform for expanding into Asia and beyond, attracting buyers from China, Taiwan, Korea, Japan, and the UAE.

The delegation will also participate in a cultural diplomacy event co-hosted with the Department of Foreign Affairs and Trade (DFAT) to strengthen cultural and trade ties. This inaugural mission is further supported by Hong Kong Airlines, which is sponsoring flights for the designers to celebrate its new Sydney-Hong Kong route. This partnership symbolizes the new opportunities available for Australian fashion in one of the region's most influential trade centers.

According to Jaana Quaintance-James, CEO, AFC, Global Gateways is about embedding Australian fashion into the world’s most high-value markets. Hong Kong's strategic location as a re-export hub and its proximity to Australia proves as major advantages, she highlights.

The program comes at a critical time for the Australian fashion and textile industry, which generates $28 billion annually and employs nearly 500,000 people. With recent changes to US tariff policies increasing pressure on exporters, there's a strong need for diversified market strategies across Asia, Europe, and the Middle East. The AFC has positioned Global Gateways and Australian Fashion Week together to create a powerful year-round program that both brings international buyers to Australia and helps local brands expand globally.

Sophia Chong, Deputy Executive Director, HKTDC, observes, Centrestage is an ideal meeting point for designers and brands, reinforcing Hong Kong’s status as a global fashion and cultural hub. Looking ahead, the AFC plans to expand Global Gateways in 2026 with a rolling schedule of in-market events and resources to support sustained commercial success for Australian brands.

 

Cotton at a Crossroads Geopolitics trade shifts and the global balancing act

The global cotton market in 2025 is passing through a period of shifting trade relationships, geopolitical tensions, and the rising urgency for supply chain resilience. The International Cotton Advisory Committee (ICAC) report, particularly for May 2025 and Cotton Market Report June 2024, reveal how these forces are redrawing the map in terms of production, consumption, and trade flows worldwide. For the 2024-25 season, world cotton lint production is estimated at 25.8 million tonnes, slightly ahead of global consumption at 25.5 million tonnes. Yet, despite the apparent balance, trade forecasts have been revised downward to 9.45 million tonnes, largely due to reduced import demand from China.

The lasting echo of the US-China cotton dispute

The most disruptive undercurrent in the cotton trade remains the long-running dispute between the US and China. What began as a tariff war in 2018 continues to reverberate through supply chains. “These tariffs not only increased costs but also disrupted global cotton supply chains, forcing a re-evaluation of sourcing strategies,” notes the Cotton Review May 2024.

The brief thaw brought by the January 2020 Phase One trade agreement ended with its end in December 2021. Today, Chinese import tariffs on US raw cotton stand at 26 per cent for in-quota and 65 per cent for out-of-quota shipments. The US, in turn, levies tariffs ranging from 7.5 to 25 per cent on Chinese textile and apparel products.

This tension has driven China, the world’s largest cotton consumer at 8.3 million tonnes in 2024-25, to diversify away from US cotton, sourcing more from Brazil and Australia. Statistics reveal that in 2017, the US supplied 53 per cent of China’s cotton; by 2019, that share had fallen to just 22 per cent. By 2023, Brazil nearly matched US supply volumes to China.

Shifting trade baskets and new powerhouses

The knock-on effects are not confined to Asia. The US has broadened its sourcing network for textiles and apparel, increasingly relying on countries like Vietnam, Bangladesh, Turkey, Pakistan, Mexico, and India. Between 2017 and 2021, export values from these countries to the US saw notable growth—Vietnam by 6 per cent annually, with Bangladesh and Turkey each rising 5 per cent annually.

Several countries are moving to position themselves in the restructured cotton trade:

• Bangladesh is on track to become the world’s largest cotton importer in 2024-25, negotiating duty-free access for US cotton and setting up a dedicated bonded warehouse for these imports.

• Egypt is expanding domestic capacity, with imports revised upward to meet growing consumption.

• Indonesia is considering tariff cuts for US cotton rather than retaliating against tariffs.

• India has already consumed five times more cotton in the first half of the 2024-25 season than in the same period last year, while negotiating further US imports.

• Pakistan has boosted US cotton purchases and is exploring expanded imports of both cotton and soybeans.

• Vietnam is likely to slash tariffs to secure more US cotton.

Table: US cotton lint exports by partners and tariff impacts (2024-25)

Export Partners

Percentage of total US cotton lint exports (2024-25)

Previous rate

Any retaliatory rate announced on US

Updated rate by US

Timeline

China

10%

34%

125%

145%

no timeline set

Pakistan

23%

29%

None

10%

29% paused until July 25

Turkey

8%

10%

None

10%

no timeline set

Vietnam

17%

46%

None

10%

46% paused until July 25

Bangladesh

5%

37%

None

10%

37% paused until July 25

India

5%

26%

None

10%

26% paused until July 25

Table: World cotton lint balance sheet (2024-25 Est.)

Category

Value ('000 metric tonnes)

Production

25829

Beginning Stocks

17132

Imports

9450

Consumption

25527

Exports

9450

Volatility ahead

The cotton sector’s challenges are not just about geopolitics. Competition from man-made fibers has been eroding market share for years, while new sustainability regulations add another layer of complexity. “Considering the complexity of the cotton value chain, the implementation of all these policy changes will be difficult and likely would add costs and audit fatigue to the value chain,” the ICAC warns.

Further uncertainty comes from climate-related risks such as drought conditions in Texas, a major US producing state and sluggish global GDP growth, both of which could squeeze exportable supply and demand alike. Yet, the industry has shown remarkable adaptability. By diversifying sourcing, negotiating tariff relief, and investing in logistics resilience, cotton producers and textile manufacturers are proving that the sector can face turbulent times though perhaps not without a few hiccups.

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