California in the US produces about 75 per cent of the premium jeans sold worldwide. But the state is in the middle of a long drought right now. And that’s a bit tricky for the state’s denim industry because getting that expensive, distressed vintage look is all about washing with water.
Some companies are now investing in waterless technologies as an alternate to washing and distressing denim with water. They are advising consumers to wash their jeans sparingly. Southern California produces 75 per cent of the high end denim in the US that’s sold around the world, making it the largest US fashion manufacturing hub.
The drought is having an impact on designs and manufacturing process of garments. Some companies are using ozone machines. These machines use ozone gas to get the stonewashed look without using water. The ozone machine can cut water use by as much as 50 per cent. Ozone machines are also used by denim brands to replace the bleach used to lighten denim.
So-called premium denim is used to make jeans costing anywhere upwards of 100 dollars sold by companies like 7 for All Mankind, True Religion and J. Brand. Repeated washing with stones, or bleaching and dyeing the denim, creates that ideal look.

- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
- 10
Trade pacts, integrated manufacturing power India’s textile export ambitions
Global apparel sourcing is entering a new phase in which resilience, compliance and manufacturing depth matter as much as cost... Read more
Next-gen digital Indigo systems redefine textile manufacturing economics
The global textile sector is experiencing a structural shift as industrial-scale digital dyeing technologies replace traditional indigo vats in major... Read more
Fashion retail’s physical comeback, stores become experience hubs
Online shopping has permanently altered fashion consumption, making convenience, algorithmic recommendations, endless assortment and doorstep delivery standard expectations. Yet the... Read more
India reworks apparel export strategy as US tariffs squeeze margins
As tariff volatility, shorter retail buying cycles and aggressive price negotiations in the US expose weaknesses in the country’s traditional... Read more
MIT’s recyclable yarn could disrupt spandex’s grip on fashion
Stretch has become essential to modern fashion. Activewear, denim, underwear and athleisure all depend heavily on elastic fibres such as... Read more
Speed, synthetics and trade pacts propel Vietnam past Bangladesh
Vietnam has overtaken Bangladesh to become the world's second-largest exporter of ready-made garments (RMG), marking more than a symbolic change... Read more
The €2,150 Question: Can Europe afford circular fashion at scale?
Europe's push to build a circular textile economy is facing an uncomfortable commercial truth. The technology capable of producing virgin-quality... Read more
From cotton peaks to polyester pressures, textile supply chains face a reset
The assumption that textile supply chains can absorb periodic swings in cotton prices has become untenable. During the first seven... Read more
Global sourcing reset exposes India’s apparel competitiveness gap
The assumption that global apparel sourcing would naturally shift from China to India is proving increasingly misplaced. Fresh trade data... Read more
The new fashion equation, quality, agility and value replace speed and discounts
The traditional order that once separated low-cost fast fashion from premium luxury is steadily breaking down as consumers become more... Read more











