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Lululemon expands robotics to counter North American retail challenges
Lululemon has officially inaugurated a one-million-sq-ft distribution facility in Brampton, Ontario, marking a tactical shift in its North American supply chain strategy. Becoming fully operational in June 2026, this expansion integrates one of the continent’s most sophisticated AutoStore systems. By deploying 525 R5 pro robots and 292,000 storage bins, the retailer aims to boost its direct-to-consumer fulfillment speed and operational resilience across Eastern Canada and the United States.
Navigating structural market pressures
The launch arrives at a critical juncture for the Vancouver-based athletic giant. While international markets continue to deliver double-digit growth, the company’s North American division has faced a 3 per cent decline in recent quarterly revenue, compounded by rising costs from shifting tariff structures and the elimination of specific de minimis exemptions. These external pressures contributed to a $275 million reduction in gross profit last year, necessitating a more efficient, high-volume logistics infrastructure. Ted Dagnese, Chief Supply Chain Officer, Lululemon notes, the facility is designed to provide the agility required to serve guests with greater precision, effectively decoupling the company’s fulfillment capabilities from the limitations of legacy distribution models.
Operational efficiency as a competitive edge
Beyond sheer capacity, the Brampton hub serves as a central pillar for Lululemon’s broader margin recovery efforts. As the brand navigates a period of soft domestic demand and increased competition from niche performance labels, the facility’s automation is intended to optimize unit costs and order accuracy. By consolidating inventory and leveraging advanced material handling equipment, the retailer expects to better manage the complexities of its cross-border fulfillment model. This technological investment underscores a deliberate move toward operational excellence, balancing high-tech logistics with a human-centric approach that fosters internal career development for the existing workforce.
Lululemon is a global technical apparel company specializing in performance wear for yoga, running, and training. Founded in 1998, the brand operates an extensive direct-to-consumer model with over 800 stores worldwide. While targeting long-term expansion in men’s, digital, and international sectors, the company is currently navigating a period of strategic reset amid moderating growth in North American markets.
Bangladesh apparel hit by EU market share erosion
Bangladesh’s dominance in the European Union apparel sector is facing a severe correction, with export data for the first five months of 2026 revealing an 18.89 per cent Y-o-Y collapse to €7.28 billion. Significantly steeper than the EU’s overall import contraction, this downturn has caused Bangladesh’s market share to decline from 23.9 per cent to 21.5 per cent. While global demand is softening, industry analysts emphasize, Bangladesh is suffering a ‘dual weakness’- losing ground on both shipment volume and unit value simultaneously, a trend not mirrored by more resilient rivals like Vietnam or China.
Structural vulnerabilities and rival gains
The crisis is compounded by a lack of product diversification. While EU demand shifts to MMF sportswear and synthetic outerwear, Bangladesh’s export basket remains heavily tethered to cotton, accounting for over 70 per cent of shipments. In contrast, competitors like Vietnam have aggressively scaled MMF infrastructure, allowing them to capture higher-value segments.
Furthermore, buyers are preemptively shifting orders toward India and other regions ahead of Bangladesh’s anticipated graduation from Least Developed Country (LDC) status. Buyers are building sourcing capacity in India, anticipating the potential loss of preferential duty-free access, noted Mohammad Hatem, President, Bangladesh Knitwear Manufacturers and Exporters Association. Domestic headwinds including energy shortages, high borrowing costs, and rising production expenses are further eroding the price competitiveness that once defined the nation’s export appeal.
Bangladesh is a global leader in readymade garment (RMG) manufacturing, primarily exporting knitwear and woven items to the EU and US. While the sector has historically relied on low-cost cotton production and preferential trade tariffs, it now faces urgent pressure to diversify into synthetic fibers and improve energy sustainability.
Frasers Group elevates retail profit as international strategy gains momentum
Frasers Group has delivered a strong performance for the 52-week period ending April 26, 2026, characterized by robust revenue growth and significant improvements in retail profitability despite persistent macroeconomic headwinds. The company reported an 8.7 per cent increase in group revenue to £5.33 billion, a success attributed primarily to a 59.2 per cent surge in international retail revenue as the firm aggressively executes its global expansion agenda
Operational gains through elevation strategy
Central to this progress is the group’s ‘Elevation Strategy,’ a multi-pillar business plan designed to transition the company from a traditional discount retailer into an upmarket, world-class retail ecosystem. This strategic focus has yielded tangible results, with retail profit from trading rising 22.1 per cent to £912.5 million. Gross margins across the group improved by 160 basis points, supported by a more favorable retail mix in core divisions such as UK Sports and Premium Lifestyle.
The Elevation Strategy is going from strength-to-strength, states Michael Murray, Chief Executive, Frasers Group, noting, positive momentum from brand partners and favorable consumer feedback validate the current direction However, the business acknowledged that a challenging trading environment - marked by subdued consumer confidence and industry-wide excess inventory - has tempered the full realization of these gains. While adjusted profit before tax (APBT) saw a 4.0 per cent decline to £538.0 million due to higher impairment charges and increased financing costs, the group’s reported profit before tax rose sharply by 38.9 per cent to £527.8 million, reflecting the absence of prior-year fair value losses.
Global expansion and strategic positioning
International growth remains a key growth driver, with the group continuing to scale its footprint through acquisitions and strategic partnerships. Recent moves include the acquisition of Holdsport in South Africa and XXL in the Nordic region, alongside the launch of partner stores in Australia, Malta, and the Middle East. Furthermore, the company continues to leverage strategic investments in major brands such as Hugo Boss and Accent Group, reinforcing its commitment to building a leading global sports and lifestyle retail ecosystem.
Frasers Group is a prominent global apparel and sports retailer managing iconic brands including Sports Direct, Flannels, Frasers, USC, Evans Cycles, and GAME. It focuses on sports, premium, and luxury segments. The company is actively pursuing a strategy to establish a world-class, upmarket retail ecosystem through digital innovation and global expansion.
Intimate apparel sector transforms into dynamic fashion category
The global intimate apparel market is undergoing a significant transformation, evolving from a functional necessity into a dynamic fashion category. Industry analysts project, the market will reach a valuation of approximately $169.4 billion by 2035. This upward trajectory is fueled by a synthesis of lifestyle shifts, technological innovation, and an increasing consumer emphasis on comfort, inclusivity, and sustainability.
Drivers of market expansion
The rise in market value is primarily attributed to rising disposable incomes and a growing global awareness of personal grooming and self-care. As consumers increasingly view intimate apparel as an extension of their personal identity, demand for premium and designer offerings has escalated, Furthermore, the industry is witnessing a robust expansion in product diversity, with segments such as shapewear and athletic-inspired intimates experiencing rapid growth
Digital transformation remains a cornerstone of this expansion. E-commerce and direct-to-consumer (DTC) platforms have democratized access to intimate apparel, providing customers with privacy, convenience, and a broader array of choices. Innovative technologies, including AI-powered size recommendation engines and virtual try-on tools, are further enhancing the shopping experience, significantly reducing return rates and boosting consumer confidence.
Commitment to inclusivity and sustainability
Modern intimate apparel brands are increasingly prioritizing body positivity and inclusivity, broadening their size ranges to accommodate diverse body types. This cultural shift is coupled with a heightened focus on environmental responsibility. Brands are integrating sustainable practices, such as the use of organic cotton, recycled materials, and water-efficient dyeing processes, to cater to environmentally conscious consumers. Despite these opportunities, the sector faces challenges such as supply chain volatility and intense competition, which necessitate continuous innovation and operational excellence to maintain market relevance.
Transitioned to fashion forward offerings
The intimate apparel industry encompasses a wide array of products, including bras, panties, shapewear, sleepwear, and loungewear. Historically centered on functional utility, the market has transitioned toward fashion-forward, inclusive, and technologically integrated offerings, with major players and emerging D2C brands driving global growth.
Gap Inc. strengthens sustainability portfolio with new appointment
Gap Inc. has appointed seasoned industry veteran Jeffrey Hogue as its new Chief Sustainability Officer (CSO), marking a strategic move to accelerate the retailer’s environmental, social, and governance (ESG) agenda. Joining the company following a successful six-year tenure as CSO at Levi Strauss & Co, Hogue succeeds Daniel Fibiger. The appointment was formalized by Sally Gilligan, Chief Supply Chain and Transformation Officer, Gap Inc, who emphasized Hogue’s extensive background in driving sustainability through business innovation and global partnership.
Advancing toward net-zero and circularity
In his new capacity, Hogue will spearhead Gap Inc.'s multifaceted sustainability strategy, which includes an ambitious commitment to achieve net-zero carbon emissions across its value chain by 2050. His mandate encompasses climate strategy, material circularity, human rights, and water stewardship - pillars that are increasingly critical as the apparel sector faces heightened regulatory and investor scrutiny. Spanning influential roles at C&A and McDonald’s, Hogue’s career is characterized by his focus on scaling supply chain improvements, such as the adoption of reclaimed materials and the promotion of renewable energy solutions.
Strategic focus on supply chain resilience
Gap Inc continues to prioritize deep supplier engagement to meet its 2030 climate targets, which include a 90 per cent reduction in Scope 1 and 2 emissions and a 32.5 per cent decrease in Scope 3 emissions . By integrating Hogue into both the CSO role and the Gap Foundation Board, the company aims to bridge the gap between high-level climate commitments and granular operational execution. His expertise in building collaborative frameworks is expected to further enhance Gap Inc.’s ongoing efforts in water positivity and the transition toward lower-carbon, circular textile alternatives.
Wardrobe essentials and denim
Gap Inc. is a leading global apparel retailer managing iconic brands including Gap, Old Navy, Banana Republic, and Athleta. Founded in 1969, the company focuses on wardrobe essentials and denim. It is currently executing long-term sustainability goals centered on carbon neutrality, water conservation, and community equity across its global operations.
India-EU partnership to reshape global textile trade
The textile and apparel landscape between India and the European Union is undergoing a significant transformation following the inauguration of Bharat Tex 2026. With the conclusion of negotiations for a comprehensive Free Trade Agreement (FTA) in January 2026, the industry is preparing for a new era of market integration. A landmark development at the event was the launch of the EU-India Textile and Apparel Dialogue (TAD) by the Confederation of Indian Textile Industry (CITI) and the European Apparel and Textile Confederation (EURATEX). This platform is designed to provide a structured forum for industry leaders to address regulatory challenges, promote reciprocal market access, and ensure that the implementation of the FTA effectively benefits businesses across both regions.
Driving competitiveness via sustainability and innovation
Beyond formal trade structures, India is positioning itself as a high-value, sustainable sourcing destination to capture a larger share of the EU’s $263.5 billion textile import market. A notable initiative at Bharat Tex 2026 saw the Bharat Tex Trade Federation sign a Letter of Intent with Première Vision Paris to deepen collaboration on design excellence, material innovation, and trend intelligence. By aligning with Europe’s rigorous sustainability and traceability requirements, Indian manufacturers aim to move up the value chain. This transition from volume-based production to high-value, design-led retail growth is essential for domestic firms to overcome historical tariff disadvantages and secure a resilient, long-term foothold in one of the world's most demanding consumer markets.
Serving as a critical economic pillar
The Indian textile and apparel sector serves as a critical economic pillar, employing approximately 45 million people. The industry is actively diversifying into high-value segments, including man-made fibers and technical textiles, with a strategic goal to expand total textile exports from $38 billion to $100 billion by 2030.
Fragmented planning, inefficiencies hinder India’s $100 billion export ambition
While India aims to scale its textile and apparel exports to $100 billion by 2030, a persistent lack of supply chain coordination is currently hindering the sector’s global competitiveness. Recent analysis indicates, India is missing out on an estimated $3–7 billion in annual apparel export opportunities due to fragmented planning and operational inefficiencies. Unlike competing hubs in Vietnam or Bangladesh, where integrated ecosystems facilitate faster turnarounds, many Indian garment factories remain constrained by sewing efficiencies between 58 per cent and 70 per cent. Consequently, exporters frequently resort to expensive airfreight to meet deadlines, which erodes profit margins and weakens the industry’s reliability in the eyes of global retailers.
Transforming production into a coordinated ecosystem
Recently unveiled at Bharat Tex 2026, the India Textiles & Apparel CXO Blueprint 2030 highlights, future growth must stem from ‘capability competitiveness’ rather than mere volume expansion. Industry leaders are now prioritizing digital inventory systems, closed-loop water management, and AI-driven quality controls to rectify a significant ‘value-add’ deficit - wherein roughly 35-45 per cent of India’s produced fabric is exported as raw material rather than converted into higher-margin apparel. Santosh Katariya, President, Clothing Manufacturers Association of India (CMAI), notes, the opportunity now lies in transforming fragmented operations into a coordinated production ecosystem. By clustering manufacturers within integrated zones like the PM MITRA parks, the sector aims to reduce logistics costs by 15 per cent - 20 per cent and establish the traceability required by major European and American brands, ultimately shifting the industry from a volume-focused model to a high-value, partner-oriented framework.
Achieving global leadership through sustainable production
The Clothing Manufacturers Association of India (CMAI) is the apex body representing India's apparel sector, which employs over 45 million people. With a strong base in cotton and man-made fibers, the industry is focused on diversifying into high-value technical textiles and achieving global leadership through integrated, sustainable, and technology-led production.
India charts new path to $100 billion textile export milestone
To break a six-year export stagnation hovering near $40 billion, India’s textile and apparel sector is undergoing a fundamental strategic realignment. During Bharat Tex 2026, Giriraj Singh, Union Minister of Textiles, unveiled the India Textiles & Apparel CXO Blueprint 2030, a roadmap developed by the Clothing Manufacturers Association of India (CMAI) and the Global Alliance for Textile Sustainability (GATS). The document marks a departure from traditional volume-based growth, urging manufacturers to prioritize capability-led competitiveness to capture a greater share of the global market, which has outpaced India’s export growth in recent years.
Operational resilience through technology and traceability
The blueprint identifies five pillars - circularity, traceability, resource efficiency, product diversification, and AI-led technology - as essential for long-term viability. With over 52 per cent of current exports confined to just 134 product categories, the sector is under pressure to diversify into higher-growth segments like technical textiles and man-made fibers. Santosh Katariya, President, CMAI, emphasizes, success now rests on creating greater value for global brands. For instance, firms integrating AI-driven quality control and closed-loop water systems are already reporting improved compliance and operational efficiency, proving that sustainability is now a core business prerequisite rather than a peripheral luxury.
Targeting $100 billion exports by 2030
The Clothing Manufacturers Association of India (CMAI) is the leading apex body supporting the nation's apparel sector, which employs nearly 45 million people. While historically rooted in cotton and traditional textiles, the industry is currently diversifying into high-value apparel and technical textile segments to achieve a $100 billion export target and a $250 billion domestic market valuation by 2030.
India’s strategic shift: Capability over scale for $100 billion export target
India is orchestrating a strategic transition in its textile and apparel sector, shifting focus from raw manufacturing scale to advanced capability-led competitiveness. Despite maintaining a significant global footprint as the sixth-largest exporter, India’s export value has stagnated near $40 billion for six years. Launched by the Clothing Manufacturers Association of India (CMAI) and the Global Alliance for Textile Sustainability (GATS) at Bharat Tex 2026, the newly unveiled India Textiles & Apparel CXO Blueprint 2030 serves as the definitive strategic guide to break this plateau and reach a $100 billion export target.
Integrated framework for global resilience
The blueprint emphasizes, future growth hinges on five core pillars: circularity, end-to-end traceability, resource-efficient manufacturing, product diversification, and aggressive technology adoption. According to Santosh Katariya, President, CMAI, the objective is to transform Indian enterprises into trusted global partners by embedding these priorities into core business strategies rather than treating them as peripheral compliance tasks. By leveraging new bilateral trade agreements with regions including the EU, UK, and UAE, manufacturers are now positioned to capture market share from global brands increasingly prioritizing transparent and sustainable supply chains.
Industrial transformation and future outlook
Successful execution requires moving beyond traditional cost-based models. Industry leaders are now integrating AI-driven systems and automation to enhance quality consistency and reduce lead times, addressing the current concentration risk where over 52 per cent of exports originate from a limited range of 134 product categories. As the sector converges at platforms like the Eco-Stitch Sustainability & Circularity Hub, the push toward a $250 billion domestic market and a $100 billion export goal highlights a unified industry commitment to resilience through innovation and digital-first operations.
The Clothing Manufacturers Association of India (CMAI) is the apex industry body representing the apparel sector, supporting its vast network of manufacturers and exporters. The industry plays a critical role in the Indian economy, employing approximately 45 million people. With a strong historical foundation in integrated textile production, current growth initiatives focus on high-value exports, sustainable material sourcing, and achieving global leadership in specialized apparel segments.
Inventory intelligence replaces discounts in new secondhand wholesale trade

The global secondhand apparel industry has entered a new phase of commercial maturity. Once defined by bulk liquidation, aggressive discounting and opportunistic purchasing, the sector is embracing a more disciplined operating model built on inventory intelligence, data transparency and circular supply chains.
Valued at $393 billion, the global secondhand apparel market now accounts for nearly 10 per cent of total global apparel spending. The 14th Annual ThredUp Resale Report reveals, resale market is growing at nearly twice the pace of the broader clothing industry. Yet as the market scales, wholesalers are discovering that long-term profit depends less on stimulating demand through lower prices and more on improving the quality of inventory decisions across the supply chain.
Instead of encouraging buyers to accumulate larger volumes through discounts, leading wholesalers are investing in technologies and business models that match supply more accurately with downstream demand. The objective is no longer simply to sell more inventory but to ensure that every garment has the highest possible chance of being resold, reused or remanufactured.
Beyond the bulk clearance model
Unlike traditional apparel manufacturers, secondhand wholesalers operate within an inherently unpredictable sourcing environment. Their inventory is derived from post-consumer clothing, charity donations and surplus collections, making both quality and product mix highly variable.
For long, when warehouses accumulated excess lower-grade inventory, wholesalers relied on steep price reductions to clear stock quickly. While this approach solved immediate storage challenges, it often transferred commercial risk to buyers rather than eliminating it. Regional wholesalers, online vintage retailers and exporters serving markets such as India, Pakistan and Bangladesh frequently purchased discounted inventory that exceeded their sorting, grading or retail capabilities. This led to downstream inefficiency, with unsold garments eventually ending up in local landfills despite having already passed through multiple commercial transactions. Recognising these weaknesses, many wholesalers are replacing volume-driven selling with demand-based inventory planning that prioritises transparency over price incentives.
Table: Operational blind spot of volume dumping
|
Market dimension |
Traditional B2B wholesale model |
Modern circular B2B wholesale model |
|
Primary Driver |
Volume optimisation and rapid liquidation |
Inventory intelligence and lifecycle extension |
|
Incentive Strategy |
Deep discounting, price pressure, bulk dumping |
Data transparency, grading accuracy, planned demand |
|
Supply Chain Flow |
Speculative over-purchasing; high waste risk |
Strategic, demand-driven procurement |
|
Secondary Channel |
Secondary landfilling or localized dumping |
Vertically integrated upcycling and remanufacturing |
Data becomes the competitive advantage
The industry's new commercial strategy revolves around giving buyers greater visibility before purchases are made. Instead of selling mixed ‘blind bales’ with uncertain product quality, wholesalers provide detailed information on garment grades, category composition, condition, fibre content and expected quality distribution. This enables retailers to purchase inventory based on verified customer demand rather than speculative opportunity.
Such transparency has become particularly important in the industry's largest product segments.
- Tops and T-shirts account for roughly 35 per cent of the global secondhand apparel market because of their consistent demand and relatively straightforward authentication requirements.
- Women's apparel is approximately 52 per cent of market volume, requiring increasingly sophisticated sorting to meet highly localised consumer preferences across different regions.
Providing buyers with accurate product-level intelligence improves purchasing precision while reducing unnecessary inventory accumulation. Promotional programmes are therefore shifting away from one-time discount campaigns toward incentives that reward consistent procurement schedules and predictable purchasing behaviour. This approach allows wholesalers to stabilise incoming material flows without encouraging speculative buying that ultimately creates waste elsewhere in the value chain.
AI reshapes operations
Technology is fast forwarding this change. Artificial Intelligence is rapidly becoming central to modern secondhand wholesale operations, particularly through computer vision systems capable of identifying, grading and cataloguing garments at industrial scale. Instead of relying on manual inspections, AI-powered platforms can recognise garment categories, assess condition, identify brands and organise inventory with far greater speed and consistency.
Semantic search capabilities further simplify procurement by allowing buyers to search inventory according to highly specific commercial requirements rather than purchasing mixed lots with uncertain composition. The result is a wholesale purchasing experience that resembles ordering new merchandise rather than gambling on unpredictable secondhand stock. Faster classification also shortens inventory cycles, improves warehouse productivity and enables wholesalers to serve a broader range of specialised retail customers.
Turning surplus into higher-value products
Leading operators are also showcasing excess inventory need not be cleared through discounts if alternative value-creation channels exist. A notable example is Bank & Vogue, the Ottawa-headquartered textile recycling and supply-chain company that processes millions of pounds of post-consumer clothing each year. Rather than liquidating surplus inventory at progressively lower prices, the company redirects suitable materials into dedicated remanufacturing operations. Its large-scale facility in Gujarat's Special Economic Zone converts post-consumer textiles into premium garments for its vintage retail brand, Beyond Retro, while also supplying circular fashion collaborations with international apparel brands.
This vertically integrated approach enables the business to extract greater value from inventory that might otherwise require aggressive markdowns. More importantly, it illustrates how remanufacturing infrastructure can become a strategic alternative to perpetual discounting. As circular fashion continues to mature, similar integrated models are expected to become increasingly common among global textile recovery businesses.
Regulation strengthens circular business
Commercial incentives are being reinforced by regulation. Governments are introducing stricter policies aimed at reducing textile waste, while fashion companies face mounting environmental, social and governance (ESG) expectations from investors and consumers.
For example, in California's Responsible Textile Recovery Act (SB 707) introduces extended producer responsibility requirements that make brands more accountable for the lifecycle of their products. Similar policy discussions are emerging across Europe and other major apparel markets. These regulatory developments are encouraging industrial buyers to seek greater visibility into the environmental performance of their sourcing decisions. Procurement teams increasingly expect suppliers to provide measurable evidence of landfill diversion, textile recovery rates and reductions in virgin material consumption. For wholesalers, showing environmental outcomes is becoming as commercially important as offering competitive prices.
The future belongs to smart inventory
The evolution of secondhand wholesale reflects a broader shift occurring across the global apparel industry. Competitive advantage is no longer determined solely by the ability to move greater volumes at lower prices. Instead, the sector is rewarding businesses that combine operational transparency, digital intelligence and circular infrastructure to maximise the value of every garment entering the supply chain.
By replacing indiscriminate discounting with data-driven procurement, AI-enabled grading and integrated remanufacturing, secondhand wholesalers are reducing waste while improving commercial resilience. As circular economy regulations tighten and resale continues to outpace traditional retail growth, inventory intelligence is emerging as the industry's most valuable asset. The next chapter of secondhand fashion will therefore be shaped not by who offers the biggest discounts, but by who manages inventory with the greatest precision.












