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As part of its technology upgradation program, Birla Century has installed a fabric spreading system which consists of a spreader and table. This Morgan Fusion spreader is based on the latest generation technology and electronic components to provide highest efficiency in spreading all types of fabric. Highly energy efficient, it accurately aligns fabric edges at both ends.
The table, with a modern design perforated surface, is equipped with blowing fans to shift the layered mass quantity of fabric from one end to the other in an efficient manner. It is suitable to spread 30,000 meters of fabric a day on the table.
Thanks to its unique camera system, even colored warps are recognised, and the pattern can be programmed via download from a textile CAD system. This results in high production with good warp quality.
A doubling and twisting unit with a monthly capacity of 90 tons was commissioned in December to cater to the embroidery yarn segment. The unit houses 20 state-of-the-art machines and a complete hank facility with heat setting. Plans are underway to increase the unit capacity to 150 tons by October.
Century Denim has set up a new pilot sampling plant. This facility is not only helpful for creating an up-market collection to offer to a niche segment but also for developing innovative fabric samples in the shortest time.
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Thailand-based Indorama Public Company Limited (IVL) a leading integrated global producer of polymers, saw a rise in sales revenue to 61.2 billion baht, with a record production of 1.8 million tonnes. This was on the back of higher utilisation rates and additional volumes from new acquisitions.A world-class global corporation and management is what IVL’s scale and business model pursues to build, which in turn would be focussed on excellence and governance in a sustainable way. IVL has proved its resilience and met industry challenges with a healthy core. IT has reported baht 7.2 billion profits before tax and after non-controlling interests for the last 12 months ending 2Q15. IVL achieved strong Operating Cash Flow of baht 24.8 billion on a record production of 6.6 million tons, during this period.
IVL has been successful in building a portfolio of niche businesses, which are hard to reproduce. Following its acquisitions in 2015, IVL’s capacity grew by one million tonnes to reach 8.5 million tonnes. This would further grow 700,000 tonnes in the second half of the year under its ongoing M&A CAPEX plan.
The Brazil International Yarn and Fabric Show took place from May 27 to 29, 2015. The three day fair showcased all kinds of cotton and synthetic fabrics commonly used for the clothing industry from wovens to knits as well as home textiles. The show was aimed at the markets of Brazil, Argentina, Chile and Peru. The textile and fashion industry in Brazil comprises 30,000 factories, producing 9.5 million garments every year. It represents 10.6 per cent of all employees in the Brazilian manufacturing sector. The sector is also the second largest employer in the country and the fourth largest exporter in the world.
As one of the BRICS countries, Brazil is the fourth largest market in the world for textiles after the USA, China and Japan. It is a very promising market for textile and apparel exports from Asia.
The Brazil International Yarn and Fabric Show (BIFS) was a good networking marketplace for international yarn and fabric manufacturers and Brazil textile import businesses and presented the latest fabrics and trends. Among the product groups exhibited were artificial leather, buttons, CAD, CAM, coated artificial fur, cotton, denim, embroidery, fancy finishing, fibers, fleece, hangers, home textiles, interlining, knitted fabrics, labeling systems, natural fabrics, snap fasteners, synthetic fabrics, weaving ribbons, yarns and zippers.
India is targeting 11 per cent rise in clothing exports this year. The country’s garment exports were up 12.2 per cent compared to last year. However, in the first two months of the current fiscal, growth rate in apparel exports slowed to just seven per cent from a year earlier. The country’s overall textile and garment exports grew roughly five per cent in the last fiscal, but is still lower than the official target of $45 billion for 2014-15.
The government has set a target for textile and clothing exports at $47.5 billion for 2015-16. However, achieving this target would be difficult unless the government provides adequate policy support, including subsidies, especially after the abolition of certain export subsidies as announced in the recent foreign trade policy for 2015-20.
With demand from crisis-ridden Europe, which accounts for almost 41 per cent of the country’s garment exports, remaining tepid and the chances of a FTA with the EU in the current fiscal still remote, shipment target for the current fiscal would be hard to achieve, especially in view of stiff competition from countries like Vietnam, Bangladesh and Cambodia.
Global nylon prices have been falling. Buyers are holding off on current purchasing in the belief that prices could fall further, creating a low demand for nylon. Nearly 75 per cent of nylon is used in textiles, including textiles for making tents. The nylon fibers are spun, stretched and crimped to improve their insulation and strength. China is the world’s largest nylon producer and accounts for 55 per cent of global production, followed by the US, which produces 25 per cent. Although the US is the second largest producer, it also imports nylon from China. The synthetic polymer derived from crude oil, is the second most produced man-made fiber, with polyester being the first.
And the fibre has varied use, from pantyhose to climbing rope. Modern tents are also made from nylon. To save money, nylon can often be replaced by polyester. The production process of polyester is cheaper and prices are currently also falling due to low seasonal demand. Using polyester as a cheaper alternative may have added to the recent nylon price fall.
Egypt's reversed its a week-old ban on imported cotton. This spells wider policy problems that affect the country feel experts. The cabinet abruptly vetoed the idea after the agriculture ministry banned cotton imports to help local producers. Egypt, is struggling to re-energise its economy and attract foreign investment after years of turmoil since 2011. President Abdel Fattah al-Sisi has imposed some tough reforms to help Egypt’s economy. The IMF has appreciated him for such policies as reducing fuel subsidies, which swallowed up huge parts of the state budget. However, he has focused much of his economic policy on mega-projects such as extending the Suez Canal and a planned new capital city.
The agriculture ministry said it was keen on Egyptian cotton regaining its glory on all levels and thus banned imports to boost local production. However, after just eight days, it reversed the ban without giving any reason apart from stating that it was in the context of developing cotton farming and supporting its farmers. Egypt has been known for its high quality and extra long staple cotton. However, the output has been shrinking for years.
Now, volte-face by the government has raised doubts about its commitment to revive the industry. William Jackson at Capital Economics said that the ban has added to a general sense that Egyptian policymaking seems erratic and not much analysis has gone into it before implementation. He added that this erratic policymaking made it difficult for investors to plan ahead.
A policy intended to give remunerative price to cotton farmers may soon take shape if the Union Textile Ministry’s plans to hold a meet with the ministries of commerce, labour and agriculture materialises. This has come in the backdrop of Labour Minister Bandaru Dattatreya’s meet along with a 26-member delegation with Textiles Minister Santosh Gangwar. The labour minister, who belongs to Telangana, apprised the textile minister of the situation of cotton farmers, especially in the home state.
Shedding light on the accomplishment, the labour minister said the textile ministry has come out with a proposal wherein all three ministries—commerce, labour and textile, will sit together to eliminate farmers’ woes by getting remunerative prices for them. The policy will also look at means to make maximum purchase of cotton from farmers.
He also said that the textile ministry is ready to set up a textile park and also is open to the idea of setting up a cotton research centre in the state. The textile ministry has agreed to give Rs 100 crore subsidy for the setting up of the textile park. The ministry is looking for possibilities to set up a cotton corporation of India office also in the state.
The garment and textile industry in Vietnam has seen good investments from several foreign firms recently. Countries are taking advantage of opportunities created due to free trade agreements such as the Trans-Pacific Partnership (TPP) and VN-EU Free Trade Agreement and rapidly investing in Vietnam.
As per Nakajima Satoshi, Japanese Consul General to HCMC many Japanese firms have started investing in the garment and textile industry. A recent survey reveals, 60 per cent of the 500 Japanese business firms were looking at vesting in Vietnam. The garment and textile field also attracted businesses from South Korea, China, Hong Kong (China) and Taiwan (China).
Many delegations of foreign firms had learned about Vietnam’s investment environment, according to HCMC Enterprise Association. Many wanted to build garment and textile plants about 50 km from the centre of the city. Satoshis, explained why investors chose HCMC neighbouring regions. He says field surveys by Japanese trade promotion agencies in Vietnam showed it was easier for them to find land species with area of 20 hectares or larger each. Besides, rent and labour cost were low and don’t go up quickly.
Moreover foreign firms are investing in Vietnamese garment and textile industry because local businesses have vacated. Thought the country has over 2,000 companies operating in this space, most are involved in export orders. Also, the materials they use come from countries without incentives for free trade.
Vietnamese garment and textile products exported to the US and European nations would enjoy zero per cent tax rates instead of 10-30 per cent at present once the TPP and VN-EU FTA are signed.
As per a report by China Chemical Fiber Group (CCF Group), strong US dollar and sliding euro, Japanese yen and rouble against Chinese yuan made a negative impact on the country’s exports in July and during the January to July period.
In July, export value of textile and apparel totalled
around $27.25 billion, down 10.20 per cent year-on-year, of which textile export value totalled around $9.51 billion, down 5.86 per cent. Apparel export value totalled at $17.74 billion, down 12.36 per cent year-on-year. In the January to July period, China textile and apparel export values totalled around $155.63 billion, down 4.41 per cent year-on-year, of which textile export value was at $62.42 billion, down 1.50 per cent year-on-year while apparel export value was at $93.20 billion, down 6.20 per cent year-on-year.
Negative impact of currency fluctuations
Exports declined further, partly because of high cardinal number of last year, and partly dragged down by the firmer US dollars. Euro, Japanese yen and rouble depreciated sharply since last year, deteriorating China’s export markets. The depreciation of currencies in the developed countries brought down domestic purchasing power, which made huge impact on China’s textile and apparel exports. However, the sharp fall of currency of emerging economies, like India, Brazil and Middle East, also further affected China’s exports, especially on polyester textiles, which were mainly exported to ASEAN, Latin America and Middle East.
China's central bank would improve its central parity system to better reflect market development in the exchange rate of the Chinese currency renminbi against the US dollar, says the People's Bank of China (PBOC). The central parity rate of Chinese currency renminbi or the yuan, weakened by 1,136 basis points to $6.2298 on Tuesday, the lowest level since April 25, 2013, according to the China Foreign Exchange Trading System. Actually, the depreciation of the central parity rate of RMB might be under the pressure of exports and domestic economy.
Meanwhile Rupee exchange rate against the US dollar was down by 4.4 per cent in 2015, which helped stimulate exports from India. The low labour costs, about one fifth of China coupled with low electricity charge and feedstock costs and sharp depreciation of Indian Rupee further made Indian exports competitive.
Impact of other declining currencies
A decline in currencies of many countries against the US dollar too had a sharp impact on China’s textile and apparel exports. Brazilian real has been depreciating by 24 per cent against US dollar in 2015 and in July, it has declined by 8.6 per cent. On Aug 6, the exchange rate of real against US dollar dropped to 3.5386, a new low since March 2003. The fluctuated exchange rates significantly brought down the exporters’ profits and increased the management risks owing to which traders and export-dominated enterprises feared taking orders. In Changshu of Jiangsu, most producers reflected that the business activities weakened evidently this year with few new big orders.
In 2015, Turkish lira also saw large depreciation and by August 11, the decrement reached 18.8 per cent, which is anticipated to reduce the local demand for China’s apparels. Though the market shares of Turkey only scored at around 0.7 per cent, China’s export volumes of polyester textiles, such as abaya, headscarf and table cloths, were large.
Given the current situation, currencies are expected to further witness a downward movement against the dollar leading to further decline in China’s textile and apparel exports.
In recent years, with rising production costs and stringent environmental regulations, an increasing number of manufacturers have shifted their production of lower-end products to the Chinese mainland and Southeast Asian countries. Their manufacturing operations in Hong Kong are focused on sophisticated and high value-added items, including quality ring-spun, open-end yarn, fine gauge knitted fabrics as well as complicated dyed and printed fabrics.
HK, a global sourcing hub of clothing
Hong Kong is both a leading production centre and a global hub for apparel sourcing. As such, Hong Kong's textiles industry is well positioned to serve both local and overseas clothing manufacturers and merchandisers. While many Hong Kong textile manufacturers and traders supply products to clothing manufacturers in Asia, particularly on the mainland, international textile companies are using Hong Kong as a gateway to promote their products to other Asian economies. For instance, Brazil’s fast-growing fashion industry is attempting to leverage Hong Kong’s trade platform to promote their textiles and apparels on the Chinese mainland.
The industry is capable of producing a wide range of quality products in bulk and specialised items within a short lead-time for varied applications. Its competitive edge lies in the superb quality and swift response to fashion trends and market demand. The industry has also earned a worldwide reputation for unique quality, expertise, workmanship and flexibility.
Hong Kong is an ideal one-stop shopping centre for buyers looking for new and trendy fabrics. Organised by the HKTDC, the Hong Kong International Home Textiles Fair offers a wide range of high quality products such as bathroom textile, bedroom textile, kitchen textile, carpet and floor covering. It is a specialist platform, giving exhibitors and buyers of home textiles immediate access to markets in Asia and beyond. The Hub, a bi-annual fashion and designer trade show, also showcases a wide range of products from textile, leather and fashion industries.
Boosting global export competitiveness
To enhance competitiveness in the global market, some Hong Kong textiles companies have formed strategic partnership with indigenous Chinese companies. For instance, some of them join force with mainland cotton suppliers in producing cotton textiles.
Hong Kong's textiles industry is a major supplier to the local clothing industry. Producing textiles locally, Hong Kong textile manufacturers have an advantage in accommodating orders from local garment manufacturers in short notice. Following a 9 per cent fall in 2014, Hong Kong’s textile exports decreased 6 percent in the first five months of 2015. Re-exports, accounting for almost 99 per cent of total textiles exports, experienced a decline of 6 percent, while domestic exports plunged by 41 per cent. With 75 per cent of the textile re-exports originating from the Chinese mainland, Hong Kong’s re-exports of textiles of China origin registered a decrease of 3 per cent in January-May 2015.
Asia is the leading market for Hong Kong’s textiles, accounting for 93 per cent of textile exports in the first five months of 2015. Of the top 10 export destinations, nine of them are in Asia. The Chinese mainland remains the city’s predominant export market, accounting for 57 per cent of Hong Kong's textile exports in January-May 2015.
Other major export markets of Hong Kong textiles include Vietnam, Cambodia, Bangladesh, Indonesia, Sri Lanka, the US, Thailand, India and the Philippines. In particular, because of Vietnam’s cheap labour and WTO membership, many foreign investors, including those from Hong Kong, have set up garment factories there. This gives rise to sustained demand for textile imports, making Vietnam the second largest market for Hong Kong’s textile exports, after the Chinese mainland.
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