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In recent years, with rising production costs and stringent environmental regulations, an increasing number of manufacturers have shifted their production of lower-end products to the Chinese mainland and Southeast Asian countries. Their manufacturing operations in Hong Kong are focused on sophisticated and high value-added items, including quality ring-spun, open-end yarn, fine gauge knitted fabrics as well as complicated dyed and printed fabrics.
HK, a global sourcing hub of clothing
Hong Kong is both a leading production centre and a global hub for apparel sourcing. As such, Hong Kong's textiles industry is well positioned to serve both local and overseas clothing manufacturers and merchandisers. While many Hong Kong textile manufacturers and traders supply products to clothing manufacturers in Asia, particularly on the mainland, international textile companies are using Hong Kong as a gateway to promote their products to other Asian economies. For instance, Brazil’s fast-growing fashion industry is attempting to leverage Hong Kong’s trade platform to promote their textiles and apparels on the Chinese mainland.
The industry is capable of producing a wide range of quality products in bulk and specialised items within a short lead-time for varied applications. Its competitive edge lies in the superb quality and swift response to fashion trends and market demand. The industry has also earned a worldwide reputation for unique quality, expertise, workmanship and flexibility.
Hong Kong is an ideal one-stop shopping centre for buyers looking for new and trendy fabrics. Organised by the HKTDC, the Hong Kong International Home Textiles Fair offers a wide range of high quality products such as bathroom textile, bedroom textile, kitchen textile, carpet and floor covering. It is a specialist platform, giving exhibitors and buyers of home textiles immediate access to markets in Asia and beyond. The Hub, a bi-annual fashion and designer trade show, also showcases a wide range of products from textile, leather and fashion industries.
Boosting global export competitiveness
To enhance competitiveness in the global market, some Hong Kong textiles companies have formed strategic partnership with indigenous Chinese companies. For instance, some of them join force with mainland cotton suppliers in producing cotton textiles.
Hong Kong's textiles industry is a major supplier to the local clothing industry. Producing textiles locally, Hong Kong textile manufacturers have an advantage in accommodating orders from local garment manufacturers in short notice. Following a 9 per cent fall in 2014, Hong Kong’s textile exports decreased 6 percent in the first five months of 2015. Re-exports, accounting for almost 99 per cent of total textiles exports, experienced a decline of 6 percent, while domestic exports plunged by 41 per cent. With 75 per cent of the textile re-exports originating from the Chinese mainland, Hong Kong’s re-exports of textiles of China origin registered a decrease of 3 per cent in January-May 2015.
Asia is the leading market for Hong Kong’s textiles, accounting for 93 per cent of textile exports in the first five months of 2015. Of the top 10 export destinations, nine of them are in Asia. The Chinese mainland remains the city’s predominant export market, accounting for 57 per cent of Hong Kong's textile exports in January-May 2015.
Other major export markets of Hong Kong textiles include Vietnam, Cambodia, Bangladesh, Indonesia, Sri Lanka, the US, Thailand, India and the Philippines. In particular, because of Vietnam’s cheap labour and WTO membership, many foreign investors, including those from Hong Kong, have set up garment factories there. This gives rise to sustained demand for textile imports, making Vietnam the second largest market for Hong Kong’s textile exports, after the Chinese mainland.
www.hktdc.com
India's A R Textiles will invest 12 million dollars to locate its manufacturing facility in North Carolina, US. AR is a part of Sunflag, a global group of companies with international operations ranging from yarns, fabrics, garment and household textiles utilising the latest technology and machinery.
The Sunflag group has diversified from its textile foundation into steel, power generation, healthcare, property and related services. The company will be producing cotton yarn at its North Carolina facility.
The project was possible in part by a performance-based grant from the One North Carolina Fund. The fund provides financial assistance through local governments to attract business projects that will stimulate economic activity and create new jobs in the state. The companies receive no money up front and must meet job creation and investment performance standards to qualify for grant funds.
Tamil Naud-based A R Textiles opened in 2008 and is a leading manufacturer and exporter of a wide range of cotton textile products. It produces knitted fabrics for all types of knitted garments. It has some 30-odd machines. All machines are imported from Europe and Singapore. The fabrics include single jersey, pique, fleece, lycra single jersey or spandex knitted fabrics and yarn dyed striped fabrics, spandex fabrics, thread fleece, French terry.
www.artextiles.in/
The US has extended its generalised system of preferences (GSP) facility for 122 countries that include all other SAARC members, until 2017. However, Bangladesh has been left out, despite its arduous efforts for trade concession. US President on July 29 signed the Trade Preferences Extension Act of 2015 that reauthorises the GSP Programme until December 31, 2017, according to the official website of the USTR (United States Trade Representative).
Duty-free treatment of GSP-eligible imports have been effective from July 29, 2015. The 122 favoured countries include SAARC members India, Pakistan, Nepal, Sri Lanka, Bhutan and Afghanistan, however, Bangladesh is not a part of these.
According to the US federal register 144 notice of volume 80, the Trade Preferences Extension Act of 2015 reauthorisation of GSP provides retroactive benefits only to products from a country that is a beneficiary of the GSP programme as of July 29, 2015. Countries such as Bangladesh are excluded and Russia lost eligibility between July 31, 2013 and July 29, 2015.
Experts and industry in Bangladesh feel the exclusion from the beneficiary list was 'unfortunate'. Commerce Ministry Hedayet ullah Al Mamoon, said that they met almost all the conditions outlined in the US action plan and they expect their efforts to reflect in their future action. Md Atiqul Islam, President of Bangladesh Garment Manufacturers and Exporters Association (BGMEA), has said the country's garment sector was working with two western coalitions—Accord and Alliance, to improve the workplace safety and labour rights and thus he felt that excluding Bangladesh was unfortunate.
Tucson, Arizona, US, is high on recycling textiles. Textiles are deposited at municipal landfills in large volumes. The city has strong recycling collection services. Tucson’s waste diversion goals for unwanted clothing and other textiles are both viable and self-sustaining. There are convenient drop off points for clothing, shoes, toys and household textiles at retail chains, shopping centers and fashion malls.
Textile recycling provides both environmental and economical benefits. It reduces the need for landfill space. Certain synthetic fiber products do not decompose while natural fibers such as wool do decompose but produce methane which contributes to global warming.
Recycling reduces the pressure on virgin resources. This includes materials traditionally used in textiles such as cotton or wool as well as oil and other chemicals employed to produce synthetic fibers. It reduces pollution as well as water and energy consumption and reduces the demand for dyes and fixing agents. This, in turn, lowers the number of problems caused by their use and manufacture.
While recycling collected textiles are manually sorted and graded according to their condition and the types of fibers used. Wearable shoes and clothes are resold either in the same country of origin or abroad. Unwearable textiles are sold to the flocking industry for shredding and re-spinning.
From operating a mill 24x7, textile mills of the Northern India Textile Mills’ Association (NITMA) may keep their units shut once a week and cut back production. Excess spinning capacity in the country and poor demand for yarn from overseas markets has led to the accumulation of stocks and poor liquidity. This is the reason for the weekly shutdown by textile mills.
President of NITMA, Sharad Jaipuria said that new investments in spinning were happening in states such as Madhya Pradesh, Gujarat, Maharashtra, Rajasthan, Andhra Pradesh and Telengana. This was because of their new Textile Policy, which offered loads of incentives and sops thus adding more than required capacity in the country. He added that Tamil Nadu too would be announcing a new Textile Policy soon.
Meanwhile, China, had cut-down imports in the past few months, so the situation had worsened, which in turn led to an accumulation of yarn stocks in Indian spinning mills. Senior Vice President, NITMA, H S Cheema also felt that the spinning industry was in a crisis and the situation was worsening and spinners were incurring losses. Thus, they were looking at several options to reduce their daily production.
Moreover, the TUFS reimbursements were pending for cleared cases from the July-September 2014 quarter. This only added to the woes of the industry.
More than 250 textile and garment factories in Bangladesh have not been in operation for the last few years. They want to relocate to places that meet workplace and other safety requirements but have not been allowed to shift their existing gas connection to new destinations. The reason: the government does not allow a shift of gas connections is unknown.
After the Rana Plaza building collapse, many manufacturers frantically tried to relocate their units from shared or rented buildings to more sustainable locations. While they could shift machines and workers, they were forced to leave their boilers and generators and washing and dyeing units behind, since they were not assured of power in the new locations. Some 30 spinning mills are waiting for gas connections though they have invested a huge amount of money.
Leaders of garment factories have demanded gas connections for the country’s largest foreign currency earner on a priority basis. Investment in 30 spinning mills has remained unused while many more units could not go in for expansion due to gas scarcity for some years. On the other hand it is not possible for garment owners to continue operating from where they have been. If they do that they risk losing orders because buyers insist the units meet safety requirements.
China is helping Texas, US, to improve cotton production. Reason: Many of the challenges Texas faces are similar to those encountered in cotton-producing areas of China. One of the critical issues facing Texas is water-use efficiency of major agronomic crops and how to adopt better irrigation management strategies. To accomplish this, there has to be a better understanding of soil-crop water relations and the physiological processes and crop traits that regulate crop water use.
The Chinese are interested in studying the response of cotton plants to limited water use and drought stress. They have been investigating water use and root development in cotton crops. The data will be important toward developing models to determine crop water use over the entire growing season of cotton crops.
There is a lot of clay soil in areas of Texas, which is also characteristic of soils in many of China’s cotton-producing areas. So it’s important to understand soil differences and how the water gets to the plant roots. That way it’s possible to determine if there are better ways to plant crops and to direct the flow to maximize the amount of water getting to the roots.
Adding the soil dimension to the crop-water-soil dynamic will allow researchers to have a more complete picture of how cotton yield might be improved and how the amount of irrigation needed can be reduced.
In March this year, Birla Cellulose launched 'Liva', as an independent property. Liva is expected to play a key role in producing excellent fabrics in line with consumer tastes and demands. During S/S15, Liva tagged garments were available with major retail brands, across 84 cities. Recently Liva hosted the Liva Partner Conclave 2015 in Jaipur in collaboration with the Garment Exporters Association of Rajasthan.
The focus of the event was on Liva S/S16 collection specially highlighting Indo-western and ethnic garments. Liva has been a vital ingredient in the entire gamut of fashion wear from skirts, kurtis to palazzos.
Manohar Samuel, President, Marketing & Business Development, Birla Cellulose addressed the audience and stressed on the importance of the event as he said “Our vision of taking brand Liva to the consumer along with our brand associates and the Liva Accredited Partner Forum Members has now reached greater heights with the inclusion of leading garment makers under the Garment Exporters Association of Rajasthan”.
Birla Cellulose also launched a unique concept called ‘Liva Accredited Partner Forum’ (LAPF), of aggregated partners in March 2015 which saw a continuation in this meet. LAPF is a community of spinners, fabricators and processors, who work closely with Birla Cellulose on innovation, quality and technology to deliver Liva fabrics to consumers.
Terming the garment industry as the mainstay of manufacturing sector, Fiji Export Council CEO, Jone Cavubati, said the sector has registered a healthy growth over the year and has become more organised and consistent in approach with time. He further said, the sector was strengthened by the fact that the garment industry is one of the biggest contributors in generating employment in the country. Referring to the factories, established with an investment of $10 million in Lautoka, Cavubati said, such heavy investments in the garment industry are clearly indicative of growth and the expansion the sector is witnessing across the country.
Bullish on exports, the CEO said, they are doing good in this area and can expand further since they have an advantage over other Asian countries. He further stated that big Asian players in the sector such as China are bulk manufacturers, while a country like Fiji can meet small requirements of other countries. He also asserted that it is true that Australia and New Zealand were Fiji’s competitors, but serve as its main markets too. He was apprehensive about the increase in cost of manufacturing that is a big hindrance in the way business is conducted.
Vietnam has overtaken Bangladesh, as the world's second largest apparel exporters, in exports of readymade garments (RMG) to the US. Though retailers had stocked up for higher sales in summer, Vietnam’s exports of RMG exceeded those of Bangladesh, said traders. Bangladesh exported 162 million SME (square metre) in June, while Vietnam exported 269 million SME. China, on the other hand, which is the largest supplier of apparels to the US, exported 996 million SME in the same month.
Vietnam was on the second place among the top-10 RMG exporters to the US, while Bangladesh was pushed to number three. China, though, remained at the top, with growth increasing in speed from the previous month. The volume of US apparel imports from all sources rose by 7.7 per cent year-on-year in June, up from 6.8 per cent rise in May, this was reported by the Department of Commerce's Office of Textiles and Apparel (OTEXA).
Imports in the US reached 2.33 billion square metre (SME), which is an increase from 2.17 billion SME in June 2014. China’s shipment, was up by 6.4 per cent to 996 million SME followed by Vietnam, which grew to 269 million SME, compared to the same month a year ago.
