The demand for stylish and high-performance fabrics is surging as consumers increasingly prioritize both aesthetics and functionality. At the heart of this demand lies the importance of yarn variety and quality, which play a pivotal role in determining texture, durability, and visual appeal. Reflecting this trend, the global blended fiber market, valued at $43.37 billion in 2023, is projected to reach $66.52 billion by 2030, growing at a CAGR of 6.3 per cent.
As per a report by Textile Today, blended fibers such as cotton-polyester, wool-polyester, and cotton-viscose are tailored with varying fiber percentages to achieve the perfect balance of properties like softness, durability, and breathability, serving diverse applications from clothing to home textiles.
Recent advancements highlight the potential of cotton-nylon blends, which offer a compelling mix of durability and cost efficiency. Nylon complements cotton by enhancing its strength, stretchability, and moisture management, countering cotton's natural tendency to stretch and lose shape over time. Research supports the benefits of blending synthetic fibers with cotton, noting improvements in strength and moisture-wicking capabilities. However, this innovation does not come without challenges.
Blending cotton with nylon introduces spinning complexities. Issues such as uneven fiber distribution can lead to yarn imperfections, while nylon's inherent stretch complicates processing. These challenges demand innovative solutions to optimise production and maximize the potential of cotton-nylon blends.
This study seeks to address the spinning challenges associated with cotton-nylon blended yarn production. By optimising fiber selection and spinning parameters, the research aims to enhance yarn quality and performance. The findings could pave the way for a new standard in blended yarns, offering a high-performance alternative for the textile industry while meeting the growing demand for durable, stylish fabrics.
