Vietnam’s spinning industry is facing a growing challenge in finding skilled machine operators, as rapid industrialization drives young talent towards other sectors. For yarn manufacturer Tra Ly Hung Yen, this posed a serious threat to operations that rely on precision and consistency. To address the labor shortage and sustain production quality, Tra Ly turned to German textile machinery specialist Trutzschler.

The family-owned company, known for producing carded and combed cotton yarn (Ne 20 to Ne 40) using standard and compact spinning methods, has a daily capacity of 60 tons, with 50 per cent of its output exported to China, Pakistan, and Bangladesh. Faced with hiring difficulties and the need for skilled intervention due to raw material variability, Tra Ly sought automation to reduce dependence on manual adjustments.

Trutzschler’s automated solutions have helped Tra Ly stabilize yarn quality and boost efficiency. Key machines include the T-SCAN TS-T5 for foreign part detection and ejection, the intelligent card TC 19i with T-GO for real-time carding gap optimization, the autoleveller draw frame TD-10 with self-adjusting features, and the 12-head comber TCO 21XL, which increases productivity by 50 per cent.

Local support from Trutzschler’s Vietnam team ensures quick maintenance and process optimization. Tra Ly has also implemented Trutzschler’s digital mill monitoring system, My Mill, allowing for real-time performance tracking and remote audits.

Thanks to this partnership, Tra Ly is overcoming workforce limitations while maintaining high standards. Director Do Thi Lan Phuong emphasized the value of working with Trutzschler, praising their technical expertise and collaborative approach.