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The Coimbatore-based Super Machine Works, part of the Super Group of companies, well known for its textile engineering, has made rapid inroads into the market with its quality products. The company will be introducing its latest drawframe autoleveller model, Super Ultima ASD 1200i, at ITME 2016.
A Thangavel, Founder Promoter, Super Machine Works, informed, “We had participated in ITME’s 1992, 1996 and 2000 editions. Then there was some restructuring and upgradation of technology and infrastructure in our group companies, due to which we didn’t participate for a brief period. Subsequently though, we once again started participating from 2012 onwards. ITME is a one-of-its-kind trade show and participation in it will help us showcase our latest product offerings.”
The company is introducing its new drawframe autoleveller model – Super Ultima ASD 1200i at the event. “Visitors can get a close look at the product at our stall in Hall 1 – E 22. With the latest technology and features, we are sure that it will surpass the popularity of our earlier model – Super Ultima ASD 1000i, said TS Sundaram, Joint Managing Director. Highlighting the key reason that has made the company stand out from the rest, Sundaram observed, “Quality need not be costly – has always been our motto. We endeavour to offer machines that match those that are offered by leading global OEMs in terms of quality, output, and performance, but at an affordable price.”
Saurer is coming up with its machinery brands; Schlafhorst, Zinser, Allma, Volkmann, Saurer Embroidery and Components brands; Accotex, Daytex, Fibrevision, Temco, Texparts in Hall 1, booth H1B12C11 at ITME. The Zinser Impact 72 made in India will be shown for the first time at ITME along with Saurer’s full range of innovative products.
At a length of 2,016 spindles, the Zinser 72 ring spinning machine breaks the 2,000 barrier and sets new standards for efficiency in the commodity segment. The machine is super-long, super-economical and extremely user-friendly. It lowers production costs by up to 11 per cent and has a footprint that is up to 21 per cent smaller compared with shorter rival machines. The new both-end Twin Suction system, combined with the sensor-controlled Opti Suction yarn break suction system, achieves an energy saving of up to 66 per cent during suction. The Zinser Impact 72 compact spinning machine is equipped with the self-cleaning Impact FX unit and guarantees top productivity, maximum process reliability and optimal raw material utilisation. Zinser is the only supplier offering excellent opportunities for the highest possible degree of automation in the ring spinning mill, adapted to individual customer requirements.
In ring spinning, one of the highlights will be the EliTe Compact Set, a compact spinning system, which can be installed on nearly all types of ring spinning machines. The system includes various innovations resulting in better yarn quality and increased productivity. An example is the Eli Tube Concept: as the fibre path within the drafting system is off-centred and the slot inclination is varied from left to right depending on the machine side, the use of top roller cots and aprons can be doubled. The main goal of this and the other innovations is increasing lifetime of the components and reducing maintenance costs. The EliTe Compact Set can be equipped with the optional Eli Twist enabling the production of compact two-ply yarn on ring spinning machines. Eli Twist is highly suitable to spin two-ply core yarns.
Suessen will also present various new Premium Parts for rotor spinning machines. The new Twist Trap Navel is a modified navel with a patented twist-retaining element. The navel, which is applicable to all types of Spin Boxes, provides an additional false twist, which results in better spinning stability. The production increases by 10 per cent to 15 per cent due to the possible twist reduction. Another new Premium Part is the PS7 Twin Disc. There is substantially less flexing work between rotor shaft and disc, as the width of the disc is reduced from 10 mm to 7 mm. Due to the lower energy consumption – up to 11 W per spinning unit are possible depending on the rotor speed – the pay-back period of this innovative component is very short.
The latest innovation, Eco PulsarS winding machine, will be displayed for the first time to the Indian market, after the launch in Milan last year and the roadshow in Turkey and China. Eco PulsarS, with its sustainable eco-green advantage, replies to the market demand of energy saving, including also room air conditioning, together with improved production performances, high quality packages and utmost flexibility. The combination of all new features and design has created an environment in which each part of the machine can operate at its optimum level and without limitations. Eco PulsarS with its innovative platform can save up to 30 per cent power bill thanks to ‘Suction on Demand’ system.
SIRIUS TFO twisting machine responds to the demands of customers looking for a significant reduction in labour and energy. Besides the demand to sustain low investment costs and lower energy consumption, the customers also take on great importance time and cost of maintenance. This new model foresees a high structural standardization, a wide range both for feeding and spindle dimensions for every yarn type and count, electronic solutions to simplify the operator intervention and reduce the maintenance workforce. The Electronic Drive System (EDS) version differs from the mechanical version for the full flexibility of setting adjustments. The Sirius EDS model is equipped with independent inverters and motors, which allow setting all processing parameters by the machine PC.
Spindles in modern ring spinning machines reach speeds of up to 25,000 rpm. In these high-speed applications energy consumption is an important issue. Novibra is now introducing the new LENA (Low Energy consumption and Noise Absorption) high-speed spindles. LENA design has been developed from well-proven Noise Absorbing System Assembly (NASA), which ensures minimum neck bearing load, vibration and noise level at high speed. The unique wharve diameter of 17,5 mm and the footstep bearing diameter of 3 mm lead to a lower energy consumption. LENA is designed for tube lengths up to 200-210 mm.
Another new product presented at ITME is the clamping and cutting crown CROCOdoff, which is also available as the version CROCOdoff Forte for coarse yarns. The crown is operated by the spindle speed and has been designed for machines with autodoffer. The improved design of the “teeth” guarantees a reliable clamping and cutting of the yarn. In addition, the CROCOdoff reduces the risk of yarn breakage during start-up, decreases energy consumption, minimises material loss and reduces maintenance. CROCOdoff is suitable for the use with new machines as well as an upgrade for existing machines.
World leader in manufacturing of textile machinery dedicated to processing of long fibres, N. SCHLUMBERGER will be showing its leading and latest technologies at the forthcoming ITME India show in Hall 1A, Booth H1R4.
Machineries on show from the France based company include the GC40 chain gills, GN8 intersecting drawing machine, ERA 40 combing machine and the new range of worsted and semi-worsted cards. The GC40 chain gill is a high performance drafter with speeds of up to 600 metre per minute, while offering high productivity and quality. The GC40 offers optimal textile control at high speeds and has a high cleaning system and comes with a drafting head with a light moving assembly.
The machine needs low maintenance costs, thanks to an optimised mechanical design and is very user-friendly when considering man/machine dialogue. It is also possible to do telediagnostic’s of the machine, which is available as an option. The new range of worsted and semi-worsted cards are adaptable for wool between 17 and 33 µ. They incorporate a progressive process technology, while respecting the wool fibres. They come
Ring spinning mills in India prefer the latest generation of TURBO rings especially for Compact and Siro yarns. Leading German ring and traveller manufacturer R+F introduced this further milestone in high speed spinning during ITMA in Milan. Already more than 2.5 Mio units of the newest TURBO rings are running successfully in the markets. The enhanced surface allows increasing machine efficiencies by up to 10 per cent – especially when producing yarns of sensitive fibres or with highest spindle speeds. Benjamin Reiners, MD, R+F, said, “The new TURBO rings with benefits including low yarn hairiness, longer service life and increased machine efficiency by up to 10 per cent will be extremely beneficial for the demanding Indian spinners. We have been in the Indian market since more than 30 years and R+F products are well accepted by the textile industry. We feel assured that the newest TURBO rings, too, are being accepted in the same way by Indian spinners.”
At ITME 2016, Reiners + Fürst will also present new travellers for Siro-Compact and Viscose-Compact with optimized geometry and new surface characteristics in Hall H1, Stand M 1. The end-users benefit from low yarn hairiness and longer traveller service life.
Marzoli, a leading supplier of textile machinery and components for short-staple fibre processing, is set to display the FT6DE roving frame, the MTR transport system and Marzoli software platforms for the optimisation of the entire spinning process (YarNet and MRM), at India ITME 2016 in hall 1, D9.
The FT6DE roving frame is one of the market-leading roving frames. The FT6E, 110mm gauge, and FT7E, 130mm gauge, equipped with all the most advanced technology, represent technological excellence for productivity and efficiency. The drives for the drafting system, the flyers, the spindles and the bobbin rail are independent and coordinated by the central CPU. This simplifies the machine, guaranteeing perfect coordination, reducing the number of components, lowering friction, vibrations and mechanical wear.
This product has been designed in order to make production management smart, easy, and efficient. With YarNet, the customer can rely on just a single software to manage the entire plant and when he has to insert a new production recipe, he can do that while sitting in his office instead of standing in front of the idle machine. MRM, an innovative platform that analyses the symptomatic data gathered by processors and sensors installed in critical parts of the machines to constantly monitor their efficiency, will also be shown at the expo.
Leading international circular knitting machine manufacturer Mayer & Cie. will be showcasing its Spinit 3.0 E spinning and knitting machine at ITME. The Spinit performs three previously separate operations, delivering benefits in terms of production time, energy requirement and CO2 footprint. These advantages are complemented by the option of producing new patterns and the company will present its ready-for-sale Fancy module, an optional patterning attachment for the Spinit 3.0 E. “As one of the world’s largest textiles markets, India is one of our bridgehead markets for launching the Spinit 3.0 E, of which we are now in pilot production,” said Michael A. Tuschak. “Furthermore, India has a very high level of expertise in ring spinning, so we need to convince a demanding audience.”
“With our Fancy module, customers can give their fancy full scope,” commented Michael A. Tuschak, in charge of spinitsystems marketing and sales at Mayer & Cie. “We can produce patterns previously impossible, patterns that can be only produced with this technology.” And as the Spinit 3.0 E reduces the plant and machinery required to a single machine, the same applies to the capital investment cost. Energy requirement and carbon dioxide emissions are also said to be significantly lower than those of conventional machines.
Terrot Group will display Terrot I3P184 machine model, a high-performance knitting machine for the production of quality fine-rib, interlock fabrics, milano rib, piquérodier or double-faced fabrics hall 7, booth B9. In the design of the I3P 184, extensive development efforts and years of experience in knitting technology have led to a significant increase in performance and a broader variety of applications.
Terrot will also display the Pilotelli MacchineTessili Sinkerless Technology SL-4, the latest generation of Pilotelli's sinkerless technology that incorporates newly engineered technology. Easy to use, the Pilotelli sinkerless machine guarantees high output and reduced maintenance.
The machine model stands for extremely reliable plating technology, especially when using elastane. It provides a very user-friendly operation. Reduced maintenance requirements result in more than ten times longer production periods. It masters fine fabrics up to gauge E44 and the stitch forming technique is in a stationary point of the cylinder. The SL-4 model is available with tubular frame or open width frame, and is also available in special configuration for high-speed production. This machine model is ideal for the production of leisure wear textiles.
