There are limitations to textile recycling. There is a need to anticipate the possibility of reusing materials from the initial design stage. Mechanical recycling of cotton is now a well-established process, but it degrades the fiber’s quality, so that new clothes can only incorporate 20 per cent of recycled fibers. The industry’s main challenge is that of blended fabrics, very widely used in fast fashion, which make recycling difficult since the various fabric components need to be separated.
Extensive investment is necessary, to develop recycling technologies enabling recycled materials to become as profitable as new ones. A new approach must be adopted right from the beginning of the process. Design choices could greatly reduce the environmental impact of clothes, and improve their circularity. Each garment is likely to generate between 20 per cent and 30 per cent of fabric offcuts.
For example, only 30 per cent of a pair of jeans can be recycled, due to the stitching and rivets. Single material fabrics would make recycling easier. Using sustainable materials right from the start of the process would also go in the same direction. Downstream marketing strategies engage end consumers, allowing them to co-design products that meet their tastes and expectations and increase their loyalty, and actually extend the life cycle of garments.

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